Product Description
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ZD-65GY Machining Center: The Pinnacle of High-Performance Precision Engineering
The ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd. stands as a beacon of modern innovation and masterful engineering. This advanced machine tool blends cutting-edge technology with artisanal precision to deliver highly efficient and exceptionally precise solutions, adeptly meeting the sophisticated processing demands across a wide array of industries.
Unparalleled Machining Power for Optimal Performance
- Expansive Worktable with Robust Load-Bearing Capabilities: Equipped with a spacious worktable measuring 700×420mm and capable of withstanding loads up to 400kg, this machine is expertly crafted to support a diverse range of moderately sized workpieces. Its formidable stability is perfectly suited for intricate machining processes such as milling and drilling, ensuring steadfast performance in the manufacture of mechanical parts, structural components, and disc elements that demand secure positioning.
- Comprehensive Stroke Range for Versatile Machining Applications: Boasting an X-axis stroke of 620mm, a Y-axis stroke of 420mm, and a Z-axis stroke of 330mm, this machine tool is designed to proficiently tackle complex-shaped parts. Its extensive stroke capabilities enable detailed machining of deep cavities, multi-angle contours, and varied hole positions, ensuring precision and versatility, particularly in mold fabrication.
Precision-Driven Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- State-of-the-Art Spindle System for Unsurpassed Accuracy: Featuring a BT30 spindle that reaches speeds of up to 18,000rpm, its direct drive mechanism minimizes transmission error, maintaining exceptional precision even at high rotational velocities. This high-precision spindle ensures precise cutter engagement, producing superior surface finishes and outstanding dimensional accuracy, vital for critical components of precision mechanical parts like shaft journals and disc end faces.
- High-Precision Axis System with Superior Positioning Precision: Utilizing high-precision ball screws and linear guides along the X, Y, and Z axes, coupled with advanced assembly technologies, this machine achieves positioning accuracy as precise as 0.005mm. This level of precision is essential for machining elements requiring exact positional accuracy, such as circuit board mounting holes and mechanical part positioning features, ensuring remarkable repeatability and consistency.
Cutting-Edge CNC System for Enhanced Machining Efficiency
- Robust CNC System Elevates Machining Efficiency to New Heights: Leveraging renowned Mitsubishi/Syntec CNC systems, celebrated for their extraordinary computational power and extensive library of functions, this system features a user-friendly interface that greatly simplifies both operation and programming. The CNC system excels in supporting sophisticated functionalities like high-speed precision machining and three-dimensional cutter compensation, optimizing the machining of intricately designed components, such as those in automotive and aerospace sectors, while boosting efficiency and precision.
Enduring Stability with a Fortified Machine Tool Structure
- Premium Castings and Precision Treatment for Structural Integrity: The primary components of the machine are made from premium castings that undergo an aging process to effectively release internal stress. This sturdy casting structure ensures remarkable rigidity and stability, essential for resisting deformation over prolonged use and maintaining machining accuracy. Particularly in mass production, this durable structure guarantees sustained precision and high-level performance over time.
- Optimized Layout and Reinforcement Design Elevate Performance to New Heights: The ZD-65GY features a meticulously engineered structure where every component is seamlessly integrated to optimize performance. Key areas like the column and bed are reinforced with robust ribs, significantly enhancing machine rigidity and minimizing vibration during operation. A sophisticated heat dissipation channel effectively mitigates thermal deformation, ensuring consistent machining accuracy. This meticulous engineering ensures the machine delivers unwavering performance across diverse working conditions.
Versatile Configuration Options for Tailored Solutions
- Comprehensive Tool System Adapts to Diverse Machining Processes: Discover the unparalleled compatibility of the ZD-65GY with the BT30 tool system, which offers a versatile array of tools including milling cutters, drills, and taps tailored to meet your specific machining demands. This exceptional adaptability empowers the machine to expertly tackle an extensive range of processes such as face milling, contour milling, drilling, and tapping. It seamlessly addresses the diverse requirements of multiple industries and components. Whether working with materials of varying shapes or compositions, users can effortlessly choose the perfect tools for a seamless, efficient, and highly effective machining experience.
- Elevate Production Efficiency with Cutting-Edge Enhanced Automation Options: Unleash the full potential of your production line with a comprehensive suite of automation solutions, including state-of-the-art automated loading/unloading systems and precision-engineered automatic tool changers. These innovations dramatically boost production efficiency in high-volume manufacturing environments. The seamless integration of automation equipment with the machine tool not only accelerates throughput but also substantially reduces labor costs. The automatic tool changer further refines the machining process by minimizing auxiliary time, thereby significantly elevating overall operational efficiency to new heights.
Reliable Quality Assurance: The Cornerstone of Trustworthy Performance
- Stringent Quality Inspection Process: The Guardian of Superior Standards: At Dalian Zhide Numerical Control Technology Co., Ltd., we implement a meticulously crafted, exhaustive quality inspection protocol for the ZD-65GY. This involves rigorous screening and thorough inspection of raw materials, precision checks at every stage of parts processing, and comprehensive performance evaluations after assembly. Each phase is carefully scrutinized to uphold our commitment to quality. For example, following spindle assembly, dynamic balance and precision tests are conducted to ensure compliance with the highest quality benchmarks. This unwavering dedication guarantees a product of uncompromising excellence.
- Comprehensive After-Sales Service System: Your Assurance for Complete User Satisfaction: Our dedicated after-sales team stands ready to provide extensive technical support and exceptional service. During installation and commissioning, we deliver expert on-site guidance to ensure the correct setup and optimal performance of the equipment. Comprehensive user training empowers operators with the knowledge required for proficient machine operation and maintenance. In the event of a maintenance need, our team swiftly responds, delivering prompt and effective service to ensure uninterrupted production. Furthermore, regular customer visits enable us to collect valuable feedback, facilitating continuous improvement of both our products and services.
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