ZD-65GY Machining Center: A Premium Choice for High-Performance Machining
The ZD-65GY machining center of Dalian Zhide Numerical Control Technology Co., Ltd. is a machine tool equipment that combines advanced technology and exquisite craftsmanship, providing efficient and high-precision solutions for the processing needs of many industries.
Powerful Machining Capability
- Spacious Worktable and Excellent Load-Bearing Capacity: The worktable size is 700×420mm and the load capacity of the worktable is up to 400kg. This size of the worktable can place various moderately sized workpieces and provide stable support during the machining process. For example, in the machining of mechanical parts, some structural parts and disc parts with a certain weight and size can be well placed on the worktable for milling, drilling and other machining operations.
- Sufficient Stroke Range to Meet Diverse Machining Needs: The stroke of the X-axis is 620mm, the stroke of the Y-axis is 420mm, and the stroke of the Z-axis is 330mm. Such a stroke design enables the machine tool to flexibly machine complex-shaped parts. For example, when machining molds, for the deep cavities, multi-angle contours and holes at various positions on the mold, the stroke of the machine tool can ensure the accurate movement of the cutter in all directions, thus realizing precise machining.
High-Precision Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Precision Spindle System Ensures Machining Accuracy: It is equipped with a BT30 spindle with a maximum speed of 18,000rpm. The direct drive mode is adopted, which can minimize the transmission error and ensure the high precision of the spindle at high speed rotation. During the machining process, the high-precision spindle makes the cutter cutting more accurate, and the surface finish of the machined parts is high, and the dimensional accuracy can reach a very high standard. For example, when machining the key parts of precision mechanical parts, such as the journal of shaft parts and the end face of disc parts, extremely small dimensional tolerances and form and position tolerances can be achieved.
- High-Precision Axis System and Accurate Positioning Capability: The X, Y, and Z axes adopt high-precision ball screws and linear guides, and through advanced assembly technology, the positioning accuracy of each axis can reach 0.005mm. When machining parts with extremely high position accuracy requirements, such as the mounting holes of circuit boards and the positioning holes of mechanical parts, the machine tool can accurately control the cutter position and ensure the position accuracy of each machining feature. At the same time, the repeat positioning accuracy of the machine tool is also very excellent, which can ensure a high degree of consistency when machining the same parts or the same machining process for many times.
Advanced CNC System
- Powerful CNC System Helps Efficient Machining: The Mitsubishi/Syntec CNC system is adopted, and these systems are famous for their powerful computing power and rich function instructions. Through a simple and intuitive operation interface, the operator can easily program and control the machining process. The CNC system supports a variety of advanced functions such as high-speed and high-precision machining, cutter radius compensation, and three-dimensional cutter compensation. When machining parts with complex geometric shapes, such as the special-shaped surfaces of automotive parts and the complex contours of aerospace parts, the CNC system can accurately calculate the cutter path according to the design requirements of the parts and effectively optimize the machining process, improving the machining efficiency while ensuring the machining accuracy.
Stable Machine Tool Structure
- High-Quality Castings and Fine Treatment Ensure Stability: The main components of the machine tool adopt high-quality castings and are aged to effectively eliminate internal stress. This stable casting structure provides good rigidity and stability for the machine tool, enabling the machine tool to resist deformation during long-term use and ensuring the durability of machining accuracy. For example, when the machine tool runs continuously for a long time, such as in mass production processing, the stability of the casting structure can ensure that the machining accuracy is not affected and remains at a high level.
- Reasonable Layout and Reinforcement Design Improve Performance: The overall structure layout of the ZD-65GY is carefully designed, and the components fit closely with each other. In key parts, such as the column and the bed, the design of reinforcing ribs is adopted to further improve the rigidity of the machine tool and reduce the vibration during the machining process. At the same time, the reasonable design of the heat dissipation channel can effectively reduce the influence of thermal deformation on the machining accuracy and ensure that the machine tool can maintain stable performance in different working environments.
Flexible Configuration Options
- Diverse Tool System Adapts to Multiple Machining Processes: The machine tool is adapted to the BT30 tool system, and users can choose various types of tools, such as milling cutters, drills, taps, etc., according to the specific machining process. This enables the ZD-65GY to complete a variety of machining processes, including face milling, contour milling, drilling, tapping, etc., to meet the machining needs of different industries and parts. For example, when machining parts of different materials and shapes, suitable tools can be flexibly selected for efficient machining.
- Optional Automation Configuration Improves Production Efficiency: Automation loading and unloading equipment, automatic tool changer and other automation configuration options are provided. In the mass production scenario, the seamless connection between the automation loading and unloading equipment and the machine tool can significantly improve the production efficiency and reduce the labor cost. The automatic tool changer can further improve the automation degree of the machining process, reduce the machining auxiliary time, and thus effectively improve the overall machining efficiency.
Reliable Quality Assurance
- Strict Quality Inspection Process Ensures Quality: In the production process of the ZD-65GY, Dalian Zhide Numerical Control Technology Co., Ltd. has established a strict quality inspection process. From the strict screening and inspection of raw materials, to the precision inspection in the process of parts processing, and then to the comprehensive performance test after the whole machine assembly, every link is carefully checked for quality. For example, after the spindle is assembled, strict dynamic balance detection and precision testing will be carried out to ensure the quality and performance of the spindle meet high standards.
- Perfect After-Sales Service System Guarantees User Use: The company has a professional after-sales service team to provide users with comprehensive technical support and after-sales service. During the equipment installation and commissioning stage, the after-sales service personnel will guide on site to ensure the correct installation and smooth operation of the equipment. At the same time, operation training is provided for users to make the operators familiar with the operation and maintenance points of the machine tool. During the use of the equipment, the after-sales service team can respond to the maintenance needs in a timely manner, provide efficient and timely maintenance services, and ensure that the user's production is not affected. In addition, the company will regularly visit users to collect feedback information for the continuous improvement of product and service quality.
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