Experience the unparalleled precision and superior machining with Zhide CNC's state-of-the-art ZD - V855 Vertical Machining Center. Let us redefine your expectations.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a distinguished CNC machine tool specialist, seamlessly integrating R & D, production, sales, and service. Since our establishment in 2011, our ethos of 'striving for excellence and pursuing superiority' has driven us to become a formidable force in the machine tool industry.
Our robust R & D capabilities continuously fuel our innovation, leading to the introduction of cutting-edge CNC machine tools. Crafted with meticulous attention to detail, we offer a comprehensive service framework, providing customers with holistic solutions. Numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification underscore our unwavering commitment to global standard compliance and product reliability.
Our company is anchored by three pivotal centers: The Machine Tool Application Center leads new product development and process enhancement for mass production; The Machine Tool Manufacturing Center is dedicated to designing and creating bespoke machine tools tailored to each customer's unique needs; The Machine Tool Marketing and Service Center enhances customer experiences, offering specialized training and ensuring rapid supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is engineered with a high-rigidity, high-speed imported spindle. Its primary castings are meticulously crafted from high-strength, high-toughness Meehanite cast iron, undergoing rigorous annealing to relieve stress. This meticulous process ensures long-term resistance to deformation, providing a stable platform for precision machining.
The machine features an ultra-wide, steel-shaped base with a symmetrical support design that expertly dissipates cutting stress, enhancing operational stability. With imported super-load roller linear guides, the center exhibits exceptional rigidity, precision, and formidable heavy-cutting capabilities.
2.2 Impressive Technical Specifications
Item |
Unit |
Specification |
Operating System |
/ |
Mitsubishi/Fanuc |
Worktable Size |
mm |
1000×550 |
Worktable Load Capacity |
kg |
800 |
Travel in X - axis |
mm |
820 |
Travel in Y - axis |
mm |
550 |
Travel in Z - axis |
mm |
550 |
Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
Distance from Spindle Center to Column Guide |
mm |
560 |
Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
Guide/Rail Specification |
/ |
Linear Guide |
Spindle Motor Power |
kw |
7.5/11 |
Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
Positioning Accuracy |
mm |
0.004/300 |
Repeat Accuracy |
mm |
±0.002/300 |
Net Weight of Machine Tool |
T |
6 |
Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a master of versatility, adeptly handling diverse applications across industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex tasks like milling, drilling, boring, and tapping, consistently delivering high precision and efficiency. Whether dealing with small-batch precision parts or large-scale mass-production components, the ZD - V855 is equipped to meet and exceed your demands.
2.4 Unmatched After-sales Service
At Zhide CNC, our commitment to exceptional after-sales service ensures that our esteemed customers enjoy seamless support. Our dedicated and professional technical team is available round the clock, ready to provide immediate assistance whenever needed. In the unlikely event of any machine tool issues, our experts respond promptly and resolve matters efficiently. We also offer regular maintenance services for our distinguished ZD-V855, promoting its long-term stability and reliability. This dedication helps you minimize downtime and significantly enhance production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
Experience unmatched adaptability and precision with the ZD - V855 vertical machining center from Dalian Zhide CNC Technology Co., Ltd. This powerhouse of a machine seamlessly integrates with a host of sophisticated accessories and systems to reach new heights of functionality and versatility. Its state-of-the-art automatic tool changer (ATC) is a game-changer, enabling rapid and accurate tool swaps that significantly cut down machining times. This advancement is pivotal for complex operations requiring a diverse set of tools, enhancing efficiency and versatility. Additionally, the ATC boasts a generous tool capacity, accommodating a wide range of tools in a single operation, thereby ensuring unparalleled operational flexibility and adaptability.
The seamless integration of the ZD - V855 with Zhide CNC's groundbreaking MES digital production system is a testament to its cutting-edge design. This innovative system brings a multitude of benefits, notably reducing operator workload and simplifying operations with higher accessibility. With the incorporation of an in-machine probe for automatic measurements, you can consistently achieve superior product quality. MES empowers dynamic machining sequence adjustments, efficiently manages urgent task insertions, and provides real-time insights into equipment activity. Moreover, it supports a flexible, mixed-line production mode, allowing simultaneous off-line clamping and in-machine cutting, thus maximizing equipment efficiency and utilization like never before.
2.6 Precision - Oriented Design Features
Precision is the hallmark of the ZD - V855, designed meticulously for outstanding machining accuracy. Equipped with a high-precision spindle and an advanced drive system, it guarantees precise positioning and flawless rotation. The machine's X, Y, and Z axes come fitted with superior ball screws and linear guides, pre-stretched to eliminate backlash and enhance repeatability. This ensures consistently high-quality parts production, meeting and exceeding stringent industry standards while maintaining tight tolerances.
Our expert-designed cooling and lubrication system is crucial for maintaining high machining precision in the ZD - V855. The cooling system efficiently dissipates heat generated during operation, mitigating thermal deformation and preserving the accuracy of your workpieces. Meanwhile, the lubrication system ensures smooth axis movement, minimizing friction and wear, and further contributing to the machine's sustained precision and reliability over the long term.
2.7 Cost - effectiveness and Return on Investment
Invest with confidence in the ZD - V855 vertical machining center, where cost-effectiveness meets exceptional performance. By elevating production efficiency and reducing costs per unit, it significantly boosts overall productivity. Its robust design and low maintenance needs substantially cut down on downtime and repair costs throughout the machine's lifecycle, optimizing your return on investment.
The ZD - V855 is adept at tackling intricate machining tasks, which greatly reduces the need for outsourcing, thereby conserving both time and resources. This strategic investment not only addresses current machining requirements but also strengthens your competitive edge globally, allowing you to produce high-quality products with increased efficiency and precision.
2.8 Customization Options Tailored to Your Needs
Understanding that every manufacturing operation comes with unique specifications, Dalian Zhide CNC Technology Co., Ltd offers an extensive suite of customization options for the ZD - V855 vertical machining center. Whether optimizing for specific workpiece types, integrating seamlessly into existing production lines, or enhancing capabilities for specialized industry applications, our team is committed to helping you achieve your distinct manufacturing goals.
Our customization services extend to adjusting spindle speed and torque, tailored to the materials and machining processes you frequently engage with. For operations demanding high-power cutting of hard metals, we tailor the spindle to deliver the necessary force without compromising on precision. We also adapt tooling configurations, including specialized tool holders and expanded tool magazine capacity, specifically to cater to your unique machining needs.
Specializing in automation customization, we provide solutions to boost productivity through enhanced automation. Options such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment are available. These advancements not only decrease manual labor but also streamline the consistency and efficacy of your production processes, driving operational success to new levels.
2.9 User - Friendly Operation and Training Support
Designed with user convenience in mind, the ZD - V855 is a masterpiece of intuitive operation. Its user-friendly control panel is crafted for easy navigation, even by beginners. A large, high-resolution display offers a clear view of the machining process, presenting real-time status updates, precise tool path information, and critical error messages, ensuring a seamless operational experience.
At Dalian Zhide CNC Technology Co., Ltd, we are committed to empowering you and your team to unlock the full potential of our Efficient Vertical Machining Center, the ZD - V855. With a dedication to excellence, we offer extensive training support that goes beyond basics. Our training programs are comprehensive, covering everything from the initial setup and programming to advanced machining techniques. You have the flexibility to choose between on-site training at your facility or tailor-made online sessions, all suited to your convenience. Our trainers, who are experts in the field, are prepared to answer any inquiries you may have, ensuring that your operators become adept, confident, and masters in operating the machine with proficiency.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center has established a stellar reputation for excellence in the industry. Widely embraced by a myriad of manufacturing firms around the world and across diverse industries, it has revolutionized production processes. Our clients consistently report significant enhancements in production efficiency, superior product quality, and a heightened competitive edge after incorporating the ZD - V855 into their operations. This proven track record is a testament to the machine's ability to transform production landscapes.
Here are some testimonials from our satisfied customers:
- "Since the integration of the ZD - V855 into our operations, we have witnessed a remarkable improvement in machining accuracy. We are now capable of achieving part tolerances that were previously out of reach, opening new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 has proven to be an exceptional workhorse, consistently delivering smooth and reliable performance. The after-sales support provided by Zhide CNC is extraordinary. Whenever an issue arises, their prompt response and effective solutions are invaluable to us." - [Customer Name 2], Automotive Parts Manufacturer.
These enthusiastic testimonials highlight the ZD - V855's unparalleled quality and performance, offering assurance that you too will experience similar benefits when you choose our machine. We are confident in the positive impact it will have on your operations.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
In harmony with the Industry 4.0 paradigm shift, the ZD - V855 vertical machining center is meticulously engineered for seamless integration into cutting-edge smart manufacturing ecosystems. Equipped with state-of-the-art connectivity features, it enables effortless communication with other machines, sensors, and enterprise systems. This facilitates real-time data collection and analysis, offering you invaluable insights that enhance your production processes.
For instance, the ZD - V855 can integrate smoothly with production planning software, ensuring that machining operations are perfectly synchronized with overall production schedules. This integration optimizes resource allocation and minimizes idle time. Moreover, by remotely monitoring critical performance indicators like spindle utilization, cycle times, and tool wear through a secure web-based interface, you can pinpoint areas for improvement and embrace predictive maintenance strategies, significantly reducing the risk of unexpected breakdowns and costly downtime.
Additionally, the ZD - V855 effortlessly integrates into a network of interconnected machines, fostering a smart factory environment. In this collaborative ecosystem, machines share information and work in unison to achieve collective production objectives. For example, if a machine detects a shortage of tools, it can automatically request a replacement from a centralized tool storage system, ensuring continuous and uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our unwavering commitment to sustainability is reflected in the ZD - V855, which embodies our eco-friendly values. Designed with precision to minimize energy consumption without sacrificing performance, its efficient spindle drive system and advanced power management features significantly curtail electricity usage, reducing operational costs and your carbon footprint.
Our cooling and lubrication systems are designed with environmental responsibility in mind. By using biodegradable coolants and lubricants, we ensure that our operations are gentle on the planet. Furthermore, the machine is crafted to facilitate easy recycling of components at the end of its life cycle, minimizing waste and championing a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is not just about meeting your present manufacturing needs; it's about securing the future of your operations. In a rapidly evolving technological landscape where manufacturing demands are becoming increasingly complex, the ZD - V855 is designed to grow and adapt effortlessly. It can be seamlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities remain at the forefront of industry advancements.
Our dedicated R & D team is unwavering in its commitment to elevating the machine's performance and capabilities. We provide regular software updates that not only introduce exciting new features but also significantly enhance performance. Imagine future updates that could integrate state-of-the-art machining algorithms for unmatched precision, or seamlessly align compatibility with cutting-edge manufacturing technologies.
Moreover, the ZD - V855's innovative modular design facilitates effortless hardware upgrades. Whether you're seeking to enhance the spindle for increased speeds, add extra axes for more complex machining, or replace components with the latest advancements, this machine seamlessly adapts to ensure you remain at the industry's cutting edge.
We are confident that the ZD - V855 vertical machining center provides a comprehensive solution to modern manufacturing challenges. Its sophisticated array of high-end features, versatile customization options, and steadfast dedication to quality and sustainability make it the ultimate choice for manufacturers determined to elevate their operations. We eagerly anticipate partnering with you on your journey to achieving your manufacturing ambitions. Should you have any further questions or wish to explore your specific requirements, please feel free to contact us at any time.