Precision Engineering Automated Machining with Gantry Manipulator Included

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unveiling the Competitive Edge of Our Product

Product Description

Detailed Photos

 

• Unmatched High-Precision Assurance: The integrally cast low-center-of-gravity bed offers an unwavering stable foundation, minimizing vibrations during intricate processing tasks. Our finely-tuned motion mechanism ensures impeccable fitting accuracy for every component. The unique structural design and sophisticated control method effectively mitigate thermal displacement. With a spindle end/radius runout precision of 0.002mm and positioning accuracy reaching 0.003mm, this machine meets and exceeds the most stringent demands of precision parts processing.

• Seamless Automation Integration: The advanced feeding and loading/unloading manipulator allows for seamless automated operation, making it ideal for mass production or small-batch multi-variety processing. This innovation significantly boosts production efficiency whilst slashing labor costs. Furthermore, our optional fully automated production line can support up to 10 machine tools in a cohesive line grouping, achieving true unmanned processing. This allows a single operator to manage multiple devices, creating a robust tool for cost reduction and efficiency maximization.
• Exemplary Configuration and Robust Stability: Incorporating imported pneumatic components known for their reliability and steadiness, this machine is equipped with the renowned Mitsubishi system from Japan. Choose between the Mitsubishi EB0/M8D controllers, both offering high-speed computation and superior control accuracy. The TK wire cup guide rail, paired with an imported servo turret, further elevates processing precision and machine tool rigidity.
• Versatile Combinations and Tailored Customization: The automatic loading and unloading system can be adapted for diverse production needs, such as implementing an automatic bar feeder. Additionally, a plethora of optional features, including automatic flipping, oil-water separation, online detection, and tool breakage monitoring, can be customized to meet specific user process requirements, thus enhancing the equipment's versatility and adaptability.
• Comprehensive Protection and Reliable Operation: Boasting high-quality full-protection interiors and a robust sheet metal outer cover, this protective design shields the processing area from external factors, curbing the spread of chips and coolant. This ensures a safe and reliable processing environment. An automatic lubrication system meticulously lubricates each moving part at regular, precise intervals, reducing wear and securing stable machine operation.

Diverse Application Fields

• Precision Engineering in Automotive Parts: Perfectly crafted for automotive components like engines, transmissions, and chassis parts, such as shafts, discs, and gears, meeting the auto industry's demand for high-precision and high-efficiency parts production.
• Advanced Aerospace Part Fabrication: Expertly tailored for precision components within the aerospace sector, including aircraft engine blades, landing gear parts, and aerospace piping. It assures impeccable accuracy and quality in the final parts.
• Cutting-Edge Electronics Part Processing: Ideal for crafting ultra-precise small parts for electronic devices, such as mobile phone and computer casings, connectors, and shafts. It meets the electronics industry's high demands for precision and surface quality.
• Precision in Medical Device Parts: Perfect for creating a wide range of precision components in medical devices, such as surgical instruments, implants, and casings, ensuring the utmost safety and reliability in medical applications.

Comprehensive After-sales Excellence

• Expert Installation and Commissioning: Our team of professional technicians will install and meticulously fine-tune the equipment on-site, ensuring smooth and optimal operation.
• In-depth Training Services: We offer thorough operation and maintenance training, empowering users with a deep understanding of equipment functions, enhancing usage efficiency and prolonging equipment lifespan.
• Comprehensive Warranty Coverage: Benefit from our warranty services, where we provide free repairs or replacement parts within the warranty period for any failures attributed to equipment quality issues.
• Efficient Maintenance Solutions: Cultivate an impeccable after-sales service network that swiftly caters to all user maintenance needs. Delivering prompt and efficient maintenance services is our priority, ensuring reduced equipment downtime and maximizing operational efficiency.
• Comprehensive Spare Parts Supply: Guarantee an abundant stock of genuine factory spare parts. We provide users with timely and precise spare parts replacement services, ensuring the seamless and uninterrupted operation of your equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -