Comprehensive Guide to the ZD-G500 Dual-Spindle Vertical Machining Center
I. Product Overview
The ZD-G500 dual-spindle vertical machining center, a marvel of engineering by Dalian ZHIDECNC Technology Co., Ltd, stands as a pinnacle of high-performance processing technology. Designed with cutting-edge concepts and built with precision craftsmanship, this machine epitomizes high precision, remarkable rigidity, and outstanding efficiency. It is expertly engineered for the mass production of complex components, making it indispensable in industries such as automotive, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- This state-of-the-art machine features dual high-speed spindles, allowing for the simultaneous processing of two identical parts. This revolutionary design significantly enhances processing efficiency, drastically shortens production cycles, and perfectly caters to the demands of mass production.
- Fast Tool Change System
- Equipped with a dual-servo tool arm-type tool magazine, this system boasts an incredibly rapid and stable tool change speed. With a tool magazine capacity of 24 * 2 (dual-gripper), it accommodates a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), supports a maximum tool weight of 8kg, and achieves a swift tool change time of just 1.6 seconds, facilitating quick tool swaps and minimizing auxiliary processing time.
(II) High-Precision Processing
- Advanced Transmission System
- Incorporating linear guides across the X/Y/Z1/Z2 axes, the system delivers a rapid traverse speed reaching up to 48m/min, with a positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm. This ensures impeccably high-precision positioning and motion control throughout the processing.
- High-Precision Spindle
- Spindle 1 and Spindle 2 achieve impressive speeds of 8000rpm (belt) / 12000rpm (direct drive), depending on the mode selected, and feature a spindle taper of BT40, ensuring high-speed, high-precision cutting performance.
- Stable Structural Design
- Crafted from high-quality materials, the machine's structural design is meticulously engineered for optimal rigidity and stability. This design effectively minimizes vibration and deformation during processing, thereby maintaining the stability and precision of processing accuracy.
(III) Flexibility and Versatility
- Multi-Axis Linkage Machining
- Integrated with the customizable Mitsubishi system, the machine enables dual 2-axis bidirectional machining. Optional enhancements, such as a fourth-axis rotary table and brake tailstock, allow for the multi-axis linkage machining of complex components, meeting a wide array of processing needs.
- Center Water-Out and High-Pressure System
- The system's four-axis lead screw is equipped with a central water-out and high-pressure system that efficiently cools the tool and workpiece during machining. This feature ensures consistent processing accuracy, enhances chip removal, and elevates the machining surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-Bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: This versatile machine excels in precision processing of automotive engines, transmissions, and other vital parts, significantly boosting production efficiency and enhancing product quality.
- Construction Machinery Industry: Designed to process an array of structural parts and components in construction machinery, ensuring each piece meets stringent accuracy and strength requirements.
- Aerospace Field: Expertly manufactures precision components like aero-engine blades and structural parts, fulfilling the aerospace industry's rigorous performance standards.
- Electronics Industry: Capable of producing high-precision parts such as housings and heat sinks, this machine ensures efficient and precise manufacturing suited for the electronics sector.
- Pneumatic and Hydraulic Industry: Specializes in creating pneumatic and hydraulic components, including valves and pump bodies, ensuring optimal accuracy and superior sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of innovation in the CNC machine tool industry, seamlessly integrating R & D, production, sales, and service. Guided by a relentless pursuit of excellence and perfection, we boast outstanding R & D capabilities, state-of-the-art manufacturing prowess, and a robust service system. Our commitment to quality is evident in our numerous national patent technology certifications, ISO9001 international quality system certifications, and the prestigious EU CE qualification certification. We engage in cutting-edge technical research in collaboration with global machine tool manufacturers and foster a symbiotic relationship of production, learning, and research with many renowned universities.We are dedicated to empowering users with advanced intelligent and unmanned technical solutions for CNC precision machine tools. Our mission is to craft superior machine tool products that deliver unparalleled quality and create maximum value for our esteemed users.
Opt for the ZD - G500 dual - spindle vertical machining center and experience a transformative high-performance, high-precision, and highly reliable processing equipment. Revel in the comprehensive, high-quality service excellence of ZHIDECNC. We warmly welcome inquiries and purchases from our valued overseas clientele!
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