Dalian ZHIDECNC Technology Co., Ltd. ZD-650T Product Manual
1. Product Overview
Introducing the ZD-650T machining marvel, an epitome of unparalleled precision and innovation, crafted meticulously by Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art CNC machine seamlessly blends cutting-edge technology with artisanal craftsmanship, delivering unmatched precision and efficiency. It stands as the quintessential solution for industries that demand meticulous machining, including automotive, motorcycle components, advanced medical devices, household appliances, sanitary fixtures, military equipment, and the aerospace sector.
2. Product Features
(1) High-precision Machining
- Crafted from meticulously cast meehanite cast iron, the main components undergo stress-relieving annealing, ensuring unwavering stability and sustained precision. This robust foundation guarantees that machining accuracy is consistently maintained over time.
- Employing precision roller guides and high-accuracy screws, coupled with a dual-tension assembly process, we effectively combat thermal deformation. This steadfast approach ensures consistent machining accuracy, with an impressive positioning precision of 0.004/300mm and repeatability accuracy of ±0.002/300mm.
(2) High-rigidity Structure
- With an innovative integral casting bed design, the machine excels in dampening vibrations and significantly enhancing rigidity. This assures superior stability during operations, minimizing vibrations to secure impeccable machining precision.
- Reinforced by an ultra-wide steel base with a symmetrical support layout, the design masterfully disperses cutting stress. This advancement elevates the machine's overall rigidity, allowing it to excel in the most demanding heavy-duty machining tasks.
(3) High-speed and Efficient Spindle
- Equipped with a high-rigidity imported spindle, the machine offers versatile speed options tailored to varied machining demands. With a remarkable maximum speed of 20000rpm/min, it adeptly meets high-speed cutting requirements across diverse materials, significantly enhancing processing efficiency.
- The direct coupling spindle transmission ensures seamless power flow, minimizing energy loss and delivering smooth, stable machining operations.
(4) Advanced CNC System
- Powered by Mitsubishi/SYNTEC systems, the machine leverages robust computational power and extensive functionalities. Precision programming for intricate parts becomes intuitive, catering to diverse user preferences and versatile machining styles.
- With advanced CNC functionalities like tool radius and length compensation and helical interpolation, the system enhances accuracy and efficiency. Its user-friendly interface ensures effortless operations and parameter settings.
(5) Automated Machining Function
- An optional automated material receiving hand elevates machine efficiency, enabling unmanned operations for cost-effective mass production while ensuring a consistent and reliable machining flow.
- The CNC system seamlessly integrates with automated robots, supporting versatile production line adjustments to meet dynamic production requirements, elevating both the intelligence and adaptability of your manufacturing processes.
3. Technical Parameters
| Items |
Parameters of ZD - 650T |
| Operating System |
Mitsubishi/SYNTEC |
| Worktable Surface Size |
700×420mm |
| Worktable Load Capacity |
300kg |
| Left - right Travel (X) |
620mm |
| Front - rear Travel (Y) |
420mm |
| Up - down Travel (Z) |
330mm |
| Spindle Taper (Specification/Installation Size) |
BT30 |
| Maximum Spindle Speed |
20000rpm/min |
| Spindle Transmission Method |
Direct - coupled |
| Distance from Spindle Center to Column Guide Rail |
480mm |
| Distance from Spindle End Face to Worktable Surface |
150 - 480mm |
| Guide Rail/Linear Rail Specification |
Linear Guide Rail |
| Spindle Motor Parameters (Power) |
5.5/7.5kw |
| X, Y, Z - axis Motor Parameters (Power) |
1.5, 1.5, 3kw |
| X, Y, Z - axis Rapid Traverse Speed |
48m/min |
| Positioning Accuracy |
0.004/300mm |
| Repeatability Accuracy |
±0.002/300mm |
| Net Weight of Machine Tool |
3.2T |
| Floor Area of Machine Tool (Length×Width×Height) |
2000×2000×2100mm |
(1) Operating System
Utilizing Mitsubishi/SYNTEC systems, the machine ensures robust control, steadfast accuracy, and operational efficiency in every machining task.
(2) Worktable
- Featuring a spacious worktable surface of 700*420mm, it accommodates diverse workpieces, catering to various machining needs with ease.
- With a load capacity of 300kg, the worktable is engineered to handle a multitude of workpiece weights, maintaining reliability and performance across all operations.
(3) Travel
- The extensive left-right travel (X-axis) spans 620mm, with generous front-rear travel (Y-axis) of 420mm, and robust up-down travel (Z-axis) of 330mm. This ensures the machine tool adeptly handles a wide range of machining tasks, meeting the requirements of various workpiece sizes with ease.
- Ingeniously designed travel for X, Y, and Z axes facilitates comprehensive machining of intricate parts. This ensures both accuracy and efficiency are harmonized, delivering exceptional results in every operation.
(4) Spindle
- With a main taper specification of BT30, the spindle is meticulously designed to match standard installation sizes, guaranteeing unmatched adaptability and unwavering stability for seamless tool performance.
- Capable of achieving a staggering maximum spindle speed of 20000rpm/min, this high-speed spindle is engineered for cutting-edge performance. It enhances surface quality while boosting productivity, setting new benchmarks in machining excellence.
- Employing a direct coupling method for spindle transmission, this ensures direct, efficient power delivery, minimizing energy loss and promoting smooth, uninterrupted spindle operations.
(5) Motor Parameters
- Boasting a spindle motor power range of 5.5/7.5kw, this versatile system provides tailored power outputs. It's ready to meet all machining demands, from delicate light cutting to robust heavy cutting, with outstanding proficiency.
- Optimized motor parameters for the XY and Z axes, set at 1.5, 1.5, and 3kw respectively, ensure rapid and precise axis movements. This enhances high-precision positioning and machining, driving superior performance.
(6) Rapid Traverse Speed
Experience exceptional speed with rapid traverse rates of 48m/min across X, Y, and Z axes. This high-speed movement drastically cuts down auxiliary machining time, elevating the machine tool's overall efficiency.
(7) Accuracy Index
- Boasting a positioning accuracy of 0.004/300mm and repeatability accuracy of ±0.002/300mm, this high-precision apparatus ensures the dimensional correctness and geometric standards of machined parts, maintaining superior product quality consistently.
- Under rigorous testing and optimization, the accuracy index is crafted to meet the stringent demands of high-precision industries like aerospace and medical devices, delivering top-tier performance.
(8) Machine Tool Specifications
- Weighing in at a precise 3.2T, the machine tool's compact floor dimensions of 200020002100mm ensure it integrates seamlessly into diverse production environments. This design not only maximizes space but also reinforces the machine tool's stability and rigidity.
- Thoughtfully crafted for optimal weight and dimensions, this design facilitates hassle-free transport, installation, and setup. It significantly reduces both user costs and downtime, enhancing operational efficiency.
4. Application Scenarios
(1) Automotive and Motorcycle Parts Industry
- Perfectly suited for precision machining of automotive engine components, transmission gears, and motorcycle hubs. Its high precision and rigidity ensure components meet exact dimensional and geometric tolerances, enhancing product assembly and longevity.
- In mass automotive production, the optional automation feature tremendously boosts efficiency and slashes costs, catering to the industry's large-scale, high-efficiency demands with remarkable success.
(2) Medical Device Industry
- Ideal for crafting an array of medical device parts, including surgical tools, implants, and equipment housings. Its high-precision capabilities ensure smooth surfaces and accurate dimensions, aligning with strict medical standards.
- Capable of machining intricate medical device components like high-precision curved implants, it provides superior solutions for the medical device sector, fostering technological advancements with impeccable quality.
(3) Household Appliances and Sanitary Ware Industry
- Within the household appliance sector, our advanced machining solutions play a pivotal role, notably in crafting essential components such as air conditioner compressors, refrigerator parts, and washing machine inner drums. Our technology not only boosts production efficiency but also slashes production costs, giving your household appliances a competitive edge in the bustling market.
- In the specialized world of sanitary ware, precision is not just a requirement, but an art form. Our highly advanced machining solutions are engineered to masterfully craft faucets, valve cores, and a vast array of sanitary hardware fittings with unparalleled precision. This meticulous attention to detail guarantees exceptional sealing, an elevated aesthetic appeal, and unmatched service performance. Our solutions are designed to meet and exceed the expectations of discerning consumers who demand only the highest quality in sanitary ware products.
(4) Military and Aerospace Industry
- Our state-of-the-art machining solutions are specifically designed to meet the rigorous demands for high-precision, high-reliability components critical to military applications. These include the intricate manufacturing of missile components, aero-engine blades, and structural aerospace parts. The precision and robustness inherent in our machine tools ensure superior quality and performance, playing a pivotal role in supporting national defense modernization efforts.
- Our expertise extends to the creation of parts from complex geometries and high-performance materials, allowing us to keep pace with the ever-evolving technical demands of the aerospace industry. This capability significantly contributes to the progression and innovation of aerospace technology, underscoring our commitment to advancing the industry.
(5) Other Industries
- Our versatile solutions are widely applicable across diverse industries, including electronics, communications, and instrumentation. We facilitate the machining of an extensive range of precision and structural components. Through our high-precision and efficient machining services, we are instrumental in driving technological advancements and fostering product innovation across these dynamic sectors.
- In any domain where precision engineering is paramount, the ZD-650T machine tool from Dalian Zhide CNC Technology Co., Ltd stands as the ultimate choice. It not only enhances production efficiency and product quality but also sets a new benchmark in performance excellence within the industry.
5. Company Advantages
(1) R & D and Innovation Capability
- At the heart of our company is a dynamic R&D team, strengthened by significant investments in research and innovation. We forge collaborations with top-tier research institutions globally to integrate the latest cutting-edge technologies, elevating our products' performance and technical expertise. This commitment ensures we remain at the forefront of market competitiveness.
- We are highly receptive to user feedback, continuously adjusting our R&D strategies to align with ever-changing market dynamics. This adaptive approach leads to the development of innovative products and technologies that are precisely tailored to meet market demands, offering bespoke solutions to fulfill diverse customer machining needs.
(2) Quality Control System
- Our comprehensive quality control system covers every stage, from raw material procurement to production, testing, and post-sales support. We adhere strictly to international quality standards, employing advanced testing equipment and procedures to ensure each machine departing from our facilities meets the highest quality standards.
- Our products have earned numerous national patent certifications and the ISO9001 international quality system certification, as well as the esteemed EU CE certification. These accolades highlight our unwavering commitment to delivering superior quality products that are trusted by markets around the world.
(3) After-sales Service Support
- Our dedicated after-sales service team provides comprehensive and rapid technical support to ensure the seamless operation of your equipment. From installation and training to troubleshooting, we act with urgency to minimize downtime and mitigate any user disruptions.
- We conduct regular follow-up and maintenance services to monitor equipment performance, providing maintenance recommendations and technological upgrade plans. This proactive approach is designed to extend equipment lifespan, enhance operational efficiency, and foster long-lasting partnerships with our clients.
(4) Customization Service Capability
- Our robust customization capabilities allow us to tailor machine tool solutions to precisely meet specific user requirements and machining processes. From machine functionality and design to process optimization, we deliver bespoke solutions that align perfectly with the varied needs of our users.
- Throughout the customization process, we work closely with our clients to ensure our solutions meet their expectations. Our comprehensive service, from project planning to delivery, guarantees flawless execution and ensures complete customer satisfaction.
6. Purchase and Contact Information
(1) Purchase Process
- Consultation and Communication: Engage effortlessly with our expert sales team via telephone, email, or online consultation to gain detailed insights into our products. Share your specific needs and queries, and experience our unwavering commitment to providing exceptional service.
- Needs Assessment and Solution Customization: Our proficient technical team meticulously evaluates your unique machining requirements and process specifications. We then offer a tailor-made machine tool solution, incorporating optimal equipment selection, strategic configuration recommendations, and precise machining process planning to meet your needs.
- Contract Signing: Protect your interests with unwavering assurance! Once both parties come to a consensus on the intricate details of product specifications, pricing, delivery timelines, and after-sales service, a formal contract is established. This serves as a steadfast framework, safeguarding the mutual rights and interests of both parties, ensuring that collaboration proceeds smoothly and securely.
- Production and Delivery: We orchestrate production with meticulous precision, adhering strictly to the contract specifics to ensure timely delivery of your product. Stay informed every step of the way with regular updates on production progress and quality checks, providing you with complete peace of mind, from the start of production to the moment your product arrives at your doorstep.
- Installation, Commissioning and Training: As soon as your equipment arrives, our highly skilled technicians take charge of the installation and commissioning process, ensuring flawless operation from the get-go. Gain a competitive edge with our comprehensive training and technical guidance, empowering you to master the art of equipment operation and maintenance effortlessly.
(2) Contact Information
-
Marketing Service Center
Address: Jinping Street 58 - 1, High-tech Innovation and Entrepreneurship Center, Dalian Development Zone, Liaoning
Telephone: 0411 - 88703337,19818983582
-
Machine Tool Manufacturing Center
Address: Liandong Road 16 - 63, Advanced Equipment Manufacturing Park, Dalian Development Zone, Liaoning
Dalian ZHIDECNC Technology Co., Ltd. eagerly anticipates forging a transformative partnership with you, propelling us both to unprecedented heights in the dynamic world of precision machining!
Audited Supplier 
){kind=link}