Automated Machining with Built-in Gantry Manipulator for Production Lines

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Unleash the power of innovation with our cutting-edge technology! Our Automated Machining with Built-in Gantry Manipulator revolutionizes production lines, offering unparalleled efficiency and precision. Experience superior automation that enhances productivity and ensures seamless operations, setting new standards in the manufacturing industry.

Product Description

Detailed Photos

 

• High-precision Processing Guarantee: Our robust and integrally cast low-center-of-gravity bed offers an unwavering and stable foundation, significantly reducing vibrations during machining processes. Each component is meticulously processed and precisely assembled, ensuring unmatched fitting accuracy. Featuring a unique structure and innovative control methods, we effectively curb thermal displacement, maintaining utmost precision. The spindle end/radius runout boasts an impressive accuracy of 0.002mm, while the positioning accuracy reaches a remarkable 0.003mm, meeting even the most stringent demands of precision part processing.

• Highly Automated Integration: Experience seamless automation with our state-of-the-art integrated feeding, loading, and unloading manipulator. Ideal for both mass production and small-batch, multi-variety processes, this advancement significantly amplifies production efficiency while dramatically slashing labor costs. For those seeking the pinnacle of automation, our optional fully automated production line can accommodate up to 10 machine tools in a cohesive line grouping, truly achieving unmanned processing. With this formidable system, a single operator can efficiently manage multiple devices, presenting a transformative solution for reducing costs and boosting productivity.
• High Configuration and Stability: We utilize premium imported pneumatic components renowned for their reliable quality and unwavering stability. Our systems are outfitted with the advanced Mitsubishi system from Japan, offering options such as the Mitsubishi EB0/M8D controller. The A2-4 numerical control system interface delivers exceptional computing speed and control precision. Our integration of the TK wire cup guide rail alongside imported servo turrets greatly enhances both processing accuracy and machine tool rigidity, marking a new standard in high-performance machining.
• Flexible Combination and Customization: Tailored for your production needs, our automatic loading and unloading system offers unparalleled flexibility. Options such as the automatic bar feeder can be seamlessly integrated. Additionally, a suite of optional functions-ranging from automatic flipping and oil-water separation to online detection and tool breakage detection-are available. These features can be customized to align with specific process requirements, significantly enhancing the equipment's versatility and adaptability to varying production demands.
• Full Protection and Stable Operation: Our equipment features premium full-protection internal barriers and a robust sheet metal outer cover, isolating the processing area to prevent the escape of chips and coolant, thus ensuring safe and reliable operations. An automatic lubrication system is integrated to provide regular, precise lubrication to each moving component, minimizing wear and guaranteeing the machine's stable and long-lasting operation.

Application Fields

• Automotive Parts Processing: Our cutting-edge technology is perfectly suited for machining a variety of automotive components, including engine, transmission, and chassis parts like shafts, discs, and gears. We meet and exceed the automotive industry's high-precision and efficiency standards, ensuring optimal performance of each processed part.
• Aerospace Parts Processing: Specializing in high-precision machining for the aerospace sector, our equipment adeptly handles components such as aircraft engine blades, landing gear parts, and aerospace pipes. This ensures each part meets the critical accuracy and quality benchmarks demanded by aerospace standards.
• Electronic Equipment Parts Processing: Our precision engineering capabilities extend to the electronics industry, adeptly processing small, intricate components such as metal casings, connectors, and shafts for mobile phones and computers. We meet stringent requirements for high precision and superior surface quality, supporting advanced electronic manufacturing needs.
• Medical Device Parts Processing: Our solutions cater to the medical device industry, enabling the production of various precision components including surgical instruments, implants, and device casings. Each piece is crafted to ensure the highest levels of safety and reliability, meeting the exacting standards of medical device manufacturing.

After-sales Service

• Installation and Commissioning: Our dedicated team of expert technicians provides comprehensive on-site installation and commissioning services, ensuring your equipment is fully operational and optimized for performance from day one.
• Training Service: We offer in-depth training programs covering operation and maintenance, empowering your operators with the knowledge to maximize equipment efficiency and longevity. Our comprehensive training ensures familiarity with all operational methods and critical maintenance points.
• Warranty Service: Enjoy peace of mind with our extensive warranty service, covering a specific term. Within this period, we provide free repairs or replacements for any failures due to equipment quality issues, ensuring reliability and satisfaction.
• Maintenance Service: Sculpt an impeccable after-sales service network that swiftly addresses user maintenance needs, ensuring a rapid and efficient response. Our commitment is to minimize equipment downtime through our exceptional maintenance services.
• Spare Parts Supply: Guarantee a robust availability of original factory spare parts, delivering timely and precise replacement services to our users. This assurance is vital to maintain the seamless operation and functionality of your equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -