Automated Machining with Precision Gantry Manipulator for Superior Output

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Discover the Unmatched Product Advantages

Product Description

Detailed Photos

 

• High-precision processing guarantee: The integrally cast low-center-of-gravity bed offers a rock-solid foundation, significantly curtailing vibration during high-precision processing. The meticulously engineered motion mechanism ensures impeccable component fitment. Innovative structural design and control modalities expertly manage thermal displacement. With spindle end/radius runout precision at an extraordinary 0.002mm and positioning accuracy reaching 0.003mm, this machine confidently meets the stringent demands of precision parts manufacturing.

• Highly automated integration: Our state-of-the-art feeding and loading/unloading manipulator orchestrates seamless automated operations, perfectly suited for both mass production and small-batch, multi-variety processing. This automation marvel elevates production efficiency while simultaneously slashing labor costs. For those seeking the zenith of automation, an optional fully-automated production line accommodates up to 10 machine tools, enabling sophisticated line grouping and truly unmanned operations. This innovation empowers a single operator to command multiple devices-truly a paradigm shift in cost reduction and operational efficiency enhancement.
• High configuration and stability: Leveraging top-tier imported pneumatic components, the machine assures unyielding reliability and steadfast performance. Anchored by the acclaimed Mitsubishi system from Japan, users have the choice between the Mitsubishi EB0/M8D controllers. The numerical control system interface, A2-4, delivers blistering computing speeds and unparalleled control precision. Further, the TK wire cup guide rail and imported servo turret bolster processing precision and the machine tool's structural rigidity, setting new standards in stability and excellence.
• Flexible combination and customization: Tailored to meet your production needs, the automatic loading and unloading system boasts versatile combination options, including an automatic bar feeder. In addition, the system supports an impressive array of customizable functions such as automatic flipping, oil-water separation, online detection, and tool breakage detection. These features can be configured to accommodate specific process requirements, significantly enhancing the equipment's versatility and adaptability.
• Full protection and stable operation: Engineered with superior full-protection features, the robust internal protection and sheet metal exterior effectively shield the processing area, preventing chip and coolant splatter. This ensures a safe, reliable processing environment. An automatic lubrication system further enhances functionality by routinely lubricating all moving parts with precision, minimizing wear and ensuring consistent, stable machine operation.

Application Fields

• Automotive parts processing: The ideal solution for automotive parts processing, from engine and transmission components to chassis elements like shafts, discs, and gears. It seamlessly meets the industry's exacting standards for high-precision and high-efficiency part production.
• Aerospace parts processing: Perfectly suited to handle the precision demands of aerospace parts manufacturing, this machine excels in producing aircraft engine blades, landing gear components, and aerospace tubing. The result is unmatched processing accuracy and part quality.
• Electronic equipment parts processing: Specializing in the creation of small, precision parts for electronic equipment, we cater to the high demands of the electronics industry. Whether it's metal casings, connectors, or shafts for mobile phones and computers, our machinery delivers high-precision, superior surface-quality results.
• Medical device parts processing: A trusted partner in the meticulous manufacturing of medical device components, our machine processes surgical instruments, implants, and medical device casings with the utmost precision, ensuring the utmost safety and reliability of medical devices.

After-sales Service

• Installation and commissioning: We deploy our expert technicians to your site for seamless installation and fine-tuning, ensuring your equipment operates flawlessly from day one.
• Training service: Comprehensive training services encompass both operation and maintenance, empowering users with the skills needed to maximize equipment performance and lifespan.
• Warranty service: Our warranty assures peace of mind, offering a designated period of complimentary repair or replacement for parts affected by quality-related issues during the warranty term.
• Maintenance service: Establish an impeccable after-sales service network designed to swiftly address user maintenance requirements, thereby offering prompt and highly efficient maintenance solutions to significantly minimize equipment downtime and maximize operational efficiency.
• Spare Parts Supply: Guarantee an ample and continuous supply of authentic factory spare parts, ensuring users receive timely and precise spare parts replacement services. This commitment ensures the seamless and optimal functioning of the equipment at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -