Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, a masterpiece crafted by Dalian ZHIDECNC Technology Co., Ltd, represents the zenith of high-performance machine tool innovation. This state-of-the-art center, forged with advanced design principles and cutting-edge manufacturing technology, offers exceptional precision, incredible rigidity, and unmatched efficiency. It is meticulously designed to cater to the demands of mass-producing complex parts, making it indispensable in industries such as automotive manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Outfitted with dual high-speed spindles, this machining center enables the simultaneous processing of two identical parts, which exponentially increases processing efficiency. This capability significantly reduces production cycles, effortlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine delivers remarkable tool change speed and reliability. With a capacity for 24 * 2 tools (dual-gripper tool magazine), accommodating tools with a maximum diameter of 80mm (full tool), 160mm (adjacent tool), and a maximum weight of 8kg. Enjoy tool change times as rapid as 1.6 seconds, ensuring minimal downtime and optimized auxiliary processing efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Utilizing linear guides across the X/Y/Z1/Z2 axes, the machine achieves swift traverse speeds up to 48m/min. With a positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it promises precise positioning and immaculate motion control throughout processing stages.
- High-Precision Spindle
- Spindle 1 and Spindle 2 are finely engineered, achieving speeds of 8000rpm (belt) and 12000rpm (direct drive), dependent on drive mode. Coupled with a BT40 spindle taper, they ensure rapid, high-precision cutting during the machining process.
- Stable Structural Design
- Engineered with a focus on excellence, the machine's structure incorporates high-quality materials, offering superb rigidity and stability. This minimizes operational vibrations and deformations, ensuring consistent accuracy and production quality.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- With a Mitsubishi customized system, the machine excels in dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock enable complex multi-axis linkage machining, catering to a broad spectrum of processing requirements.
- Center Water-out and High-Pressure System
- The four-axis lead screw incorporates a center water-out and high-pressure system, efficiently cooling both the tool and workpiece during operations. This ensures stability in processing accuracy and facilitates effective chip removal, thereby enhancing the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. is a luminary in the CNC machine tool arena, seamlessly synthesizing research & development, production, sales, and outstanding service. With an unyielding dedication to brilliance and perfection, Dalian ZHIDECNC showcases formidable R&D capabilities, masterful manufacturing techniques, and a resilient service infrastructure. The company proudly holds numerous national patent certifications, the distinguished ISO9001 international quality certification, and the coveted EU CE qualification. Through engaging in collaborative technical research with esteemed international machine tool luminaries and forging strategic alliances with prominent universities, Dalian ZHIDECNC continuously redefines the horizons of innovation.Committed to transforming the CNC precision machine tool landscape, Dalian ZHIDECNC is dedicated to providing avant-garde intelligent and unmanned technical solutions. Our mission is to craft superior machine tool products that offer unparalleled quality and create exceptional value for our esteemed clientele.
Contact Information: Connect with us at Tel/WeChat 19818983582 for personalized assistance and inquiries tailored to your needs.
Choose the ZD-G500 dual-spindle vertical machining center to unveil a world of high-performance, precision-engineered, and reliable processing power. Experience the full spectrum of high-quality service that Dalian ZHIDECNC is famed for. We eagerly invite inquiries and purchases from our treasured international clientele!
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