Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a professional CNC machine tool enterprise dedicated to providing high - quality products and services. Today, I'm honored to introduce our outstanding product - the ZD - V1160 Machining Center to you.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Established in 2011, our company has been committed to the R & D, production, sales, and after - sales service of CNC machine tools. With a professional R & D team, advanced production equipment, and strict quality control system, we have obtained multiple certifications such as ISO9001 international quality system certification and EU CE certification. Our products are well - received in domestic and international markets, helping numerous customers improve production efficiency and product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is a high - performance machining center designed to meet the diverse needs of modern manufacturing. It combines excellent stability, high precision, and powerful processing capabilities, making it an ideal choice for a wide range of industries, including automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
The main components of the ZD - V1160, such as the bed, column, and saddle, are made of high - strength Meehanite cast iron. After annealing treatment to relieve internal stress, these components have excellent vibration absorption and long - term stability, which can effectively reduce the impact of cutting force on machining accuracy and ensure the stability of the machine during high - speed and heavy - load operations.
3.2 Rigid Structure
The machine adopts a box - type structure design, which has high rigidity and strength. The wide - span guide rails and large - diameter ball screws ensure smooth movement of each axis and high - precision positioning. The symmetrically arranged support structure further enhances the overall stability of the machine tool, enabling it to withstand large - scale cutting forces without deformation.
4. Technical Specifications
4.1 Worktable
- Size: The worktable of the ZD - V1160 measures 1200×600mm, providing a large working area for machining various sizes of workpieces.
- Load Capacity: It can bear a maximum load of 1000kg, suitable for processing large and heavy - duty workpieces.
- T - Slots: The worktable is equipped with T - slots with a certain number, width, and pitch (please check the specific product manual for details), which are convenient for fixing workpieces and fixtures, ensuring reliable clamping during machining.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X - axis travel is 1100mm, allowing for a wide range of horizontal movement to meet the processing requirements of long - sized workpieces.
- Y - Axis Travel: The Y - axis travel is 610mm, providing sufficient space for the machining of workpieces in the front - to - back direction.
- Z - Axis Travel: The Z - axis travel is 610mm, which can meet the needs of machining workpieces with different heights.
- Fast - Moving Speed: The fast - moving speed of the X, Y, and Z axes is 36m/min. This high - speed movement can reduce non - cutting time and improve production efficiency.
- Positioning Accuracy: The positioning accuracy of each axis is 0.004/300mm, and the repeat positioning accuracy is ±0.002/300mm. Such high - precision positioning ensures that the machining accuracy of each workpiece can meet strict requirements.
4.3 Spindle
- Spindle Taper: The spindle uses a BT40/BT50 taper (please choose according to your specific needs), which has a strong clamping force and can ensure the stability of the tool during high - speed rotation.
- Spindle Speed: The spindle speed range is 8000/10000 rpm (belt/direct - drive), which can adapt to different machining processes and materials. For example, when machining aluminum alloy materials, a higher spindle speed can be selected to improve surface finish; when machining high - hardness alloy steel, a lower spindle speed can be used to ensure the strength of the tool and the machining quality.
- Spindle Power: The spindle motor power is 15/18.5KW, providing sufficient power for high - speed and heavy - duty cutting. This powerful spindle can effectively process various materials, such as steel, cast iron, aluminum alloy, and non - metallic materials.
4.4 Tool System
- Tool Magazine Capacity: The ZD - V1160 is equipped with a tool magazine with a certain capacity (please check the specific product manual for details), which can store multiple tools. This allows for automatic tool change during machining, reducing tool change time and improving production efficiency.
- Tool Change Time: The tool change time is short (please check the specific product manual for details), ensuring seamless connection between different machining processes and minimizing production interruptions.
5. Machining Capabilities
5.1 Milling
The ZD - V1160 has excellent milling capabilities. Whether it is face milling, end milling, or contour milling, it can achieve high - precision machining. With its high - speed spindle and accurate axis movement control, it can process complex shapes with smooth surfaces and strict dimensional accuracy requirements. For example, when milling a mold cavity, it can accurately control the shape and size of the cavity, ensuring the quality of the mold.
5.2 Drilling
In drilling operations, the machine can ensure the perpendicularity and accuracy of the holes. The high - torque spindle can drive the drill bit to quickly penetrate various materials, and the precise positioning of the axes can ensure that the hole positions meet the design requirements. This is very important for the processing of parts with multiple holes, such as engine blocks.
5.3 Tapping
The ZD - V1160 is also proficient in tapping operations. It can perform high - speed and accurate tapping, ensuring the thread quality and pitch accuracy. Whether it is a small - diameter thread or a large - diameter thread, the machine can complete the tapping process stably.
6. Control System
The ZD - V1160 is equipped with an advanced control system (such as Mitsubishi/Fanuc system, please choose according to your preference). This control system has a user - friendly interface, easy - to - operate programming functions, and high - speed processing capabilities. It can realize automatic control of the machining process, real - time monitoring of the machine's operating status, and has functions such as error diagnosis and alarm, which is convenient for operators to use and maintain the machine.
7. Optional Accessories
To better meet your specific processing needs, the ZD - V1160 offers a variety of optional accessories, such as:
- Fourth - Axis Rotary Table: This accessory can expand the machining range of the machine, enabling the machining of complex curved surfaces and parts with multiple - face processing requirements. For example, when processing impellers, the fourth - axis rotary table can cooperate with the X, Y, and Z axes to complete the machining of complex blade surfaces.
- Cooling and Lubrication Systems: We provide different types of cooling and lubrication systems to ensure the normal operation of the machine during machining. The high - pressure cooling system can effectively cool the tool and workpiece, improve the surface quality of the workpiece, and extend the service life of the tool. The automatic lubrication system can ensure the smooth movement of each moving part, reducing wear and tear and maintenance costs.
- Tool Monitoring System: This system can monitor the wear and breakage of tools in real - time during machining. Once a tool failure is detected, it can send an alarm signal in time, allowing the operator to replace the tool in time and avoid processing errors and waste of workpieces.
8. After - Sales Service
We understand that after - sales service is crucial for your production. Therefore, we offer a comprehensive after - sales service system:
- Installation and Commissioning: Our professional technical team will provide on - site installation and commissioning services to ensure that the machine can be put into use as soon as possible.
- Training: We provide training for operators and maintenance personnel to help them master the operation and maintenance skills of the machine quickly.
- Warranty: The ZD - V1160 comes with a [X] - month warranty period. During this period, if there are any quality problems with the machine, we will provide free repair or replacement of parts.
- Technical Support: Our technical support team is available 24/7 to answer your questions and solve problems. We also provide remote technical support through the Internet to quickly respond to your needs.
9. Conclusion
The ZD - V1160 machining center is a high - performance and reliable machine tool. Its excellent structural design, high - precision machining capabilities, and perfect after - sales service make it a great choice for your manufacturing needs.
To ensure that we can provide you with the most suitable machining solution, please send us the engineering drawings of the parts you plan to process. This will help us analyze your specific requirements and recommend the most appropriate configuration and accessories for the ZD - V1160.
If you have any questions or need further information, please feel free to contact me:
Contact Number: +86 19818983582
We look forward to the opportunity to cooperate with you and help you achieve greater success in your business.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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