Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center represents a masterpiece of engineering excellence brought to you by Dalian ZHIDECNC Technology Co., Ltd. It stands as a beacon of high-performance machine tool technology. With an innovative design philosophy and cutting-edge manufacturing techniques, this center delivers unmatched precision, enduring rigidity, and outstanding efficiency. It is meticulously designed to excel in the mass production of complex components, making it an invaluable asset across a multitude of industries such as automotive parts manufacturing, construction machinery, aerospace, electronics, as well as pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- This state-of-the-art machining center is equipped with dual high-speed spindles that enable the simultaneous processing of two identical parts, significantly enhancing processing efficiency. This remarkable feature substantially shortens production cycles, seamlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Engineered with a dual-servo arm-type tool magazine, this machine provides unparalleled tool change speed and reliability. Featuring two grippers, it supports 24 tools on each side, accommodating a maximum tool diameter of 80mm for full tools and 160mm for adjacent tools, with a maximum weight of 8kg. Experience a lightning-fast tool change time of just 1.6 seconds, ensuring minimal downtime and maximized auxiliary processing efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Incorporating linear guides for the X/Y/Z1/Z2 axes, this machine achieves blistering traverse speeds of up to 48m/min. With a remarkable positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, it ensures precise positioning and seamless motion control at every processing stage.
- High-Precision Spindle
- Both Spindle 1 and Spindle 2 are meticulously designed for peak performance, attaining speeds of 8000rpm with a belt and 12000rpm with a direct drive, based on the chosen drive mode. Combined with a BT40 spindle taper, they deliver rapid, high-precision cutting throughout the machining process.
- Stable Structural Design
- Crafted with a commitment to superior quality, the machine's structure employs premium materials to provide exceptional rigidity and stability. This design minimizes vibrations and deformations during operations, thereby ensuring unwavering accuracy and quality in production.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Equipped with a customized Mitsubishi system, the machine excels in dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock enable it to perform multi-axis linkage machining for complex components, addressing a broad spectrum of processing needs.
- Center Water-out and High-Pressure System
- The four-axis lead screw is enhanced with a center water-out and high-pressure system, effectively cooling both the tool and workpiece during operations. This ensures stability in processing accuracy and facilitates efficient chip removal, thereby elevating the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: Precision engineered at a versatile range of 90 - 630mm to accommodate diverse manufacturing needs.
- Relative Distance between Dual Spindles: Seamlessly coordinated with a 500mm distance, enabling synchronized dual spindle operations.
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Achieve superior cutting performance with speeds of 8000rpm (belt) and 12000rpm (direct drive).
- Spindle Taper: BT40, ensuring compatibility with a wide range of tooling options for flexibility in machining.
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Accelerate workflows with a rapid traverse speed of 48m/min across all axes.
- Positioning Accuracy: Remarkable precision at 0.005mm, ensuring impeccable accuracy for every task.
- Repeat Positioning Accuracy: Consistent precision at 0.003mm, guaranteeing repeatability in high-volume production runs.
- Cutting Feed: Versatile cutting feed range of 0 - 10000mm/min to optimize cutting conditions for various materials.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: Generous capacity of 24 * 2 with a dual-gripper tool magazine, boosting efficiency in tooling operations.
- Maximum Tool Diameter (Full Tool): Accommodates up to 80mm diameter, ensuring readiness for larger tooling needs.
- Maximum Tool Diameter (Adjacent Tool): Expanded up to 160mm, facilitating versatile tooling configurations.
- Maximum Tool Weight: Supports tools up to 8kg, allowing robust and heavy-duty applications.
- Tool Change Time: Swift changeover in just 1.6 seconds, minimizing downtime and boosting productivity.
(VI) System Configuration
- System: Equipped with cutting-edge Mitsubishi/New Generation systems for unparalleled control and reliability.
(VII) Other Parameters
- Spindle Motor Power: Robust 11 * 2Kw motors deliver ample power for demanding machining tasks, ensuring efficiency.
- X/Y/Z1/Z2 Three-axis Motor Power: Optimized motor power distribution at 2.0/2.0/3.0/3.0Kw for seamless axis movement.
- Machine Weight: Heavy-duty design at 6800kg, built to withstand rigorous operational demands.
- Machine Size: Compact footprint of 2800 * 2800 * 2650mm, offering space-efficient installation.
IV. Application Industries
- Automotive Parts Manufacturing: Perfect for high-precision processing of automotive essentials like engines and transmissions, enhancing efficiency and quality.
- Construction Machinery Industry: Tailored for processing structural parts, ensuring precision and strength in construction machinery components.
- Aerospace Field: Expertly manufactures precision aero-engine blades and structural parts, meeting stringent aerospace standards.
- Electronics Industry: Ideal for crafting housings and heat sinks, delivering high-precision, high-efficiency solutions.
- Pneumatic and Hydraulic Industry: Specializes in producing components like valves and pump bodies, ensuring superior accuracy and sealing.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. epitomizes excellence within the CNC machine tool industry, seamlessly merging cutting-edge research & development, innovative production processes, strategic sales endeavors, and unparalleled service excellence. With an unwavering pursuit of perfection, Dalian ZHIDECNC has cultivated formidable R&D prowess, adept manufacturing techniques, and a resilient service framework. The company proudly holds numerous national patent certifications, the elite ISO9001 international quality certification, and the coveted EU CE qualification. Through collaborative technical research with distinguished international machine tool manufacturers and strategic alliances with prestigious universities, Dalian ZHIDECNC continually redefines the boundaries of innovation.At the forefront of transforming the landscape of CNC precision machine tools, Dalian ZHIDECNC is unwaveringly dedicated to delivering state-of-the-art intelligent and autonomous technical solutions. Our focus remains on designing superior machine tool products that offer unmatched quality and deliver exceptional value to our cherished users.
Choose the ZD-G500 dual-spindle vertical machining center to access a world of high-performance, precisely-engineered, and dependable processing capability. Revel in the comprehensive, high-quality service hallmark of Dalian ZHIDECNC. We warmly invite inquiries and purchases from our esteemed international customers!
Audited Supplier 
){kind=link}