Experience the pinnacle of precision machining with the Zhide CNC ZD - V855 Vertical Machining Center, a marvel of engineering excellence.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. is a distinguished CNC machine tool enterprise, seamlessly integrating R & D, production, sales, and service. Since our inception in 2011, we have remained steadfast in our commitment to "striving for excellence and pursuing superiority," aspiring to be a dynamic force within the machine tool industry.
Our formidable R & D capabilities empower us to continuously introduce pioneering CNC machine tools. Crafted with unparalleled craftsmanship, our manufacturing process is supported by a robust service system, delivering one-stop solutions. Our achievements include multiple national patent technology certifications, the distinguished ISO9001 international quality system certification, and the prestigious EU CE qualification certification, all affirming our unwavering commitment to international standards and quality reliability.
Our organization is structured around three pivotal centers: The Machine Tool Application Center oversees the development of new customer products and optimizes processes for mass-produced items. The Machine Tool Manufacturing Center expertly crafts and customizes machine tools to meet unique customer specifications. The Machine Tool Marketing and Service Center enhances user experience, delivers comprehensive training, and ensures the rapid availability of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center boasts a high-rigidity imported high-speed spindle. Its primary castings, crafted from high-strength Meehanite cast iron, are annealed to eradicate stress, guaranteeing enduring structural integrity. This robust foundation provides unwavering stability for precision machining, ensuring your operations run flawlessly over time.
Designed with an ultra-wide steel-shaped base featuring a symmetrical support structure, this machine effectively dispels cutting stress, maximizing operational stability. Equipped with imported super-load roller linear guides, it delivers exceptional rigidity, heightened precision, and formidable heavy-cutting capabilities, making it a powerhouse of performance.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a marvel of versatility, adaptable to a multitude of industries including automotive parts manufacturing, precision machinery processing, and aerospace component production. It excels in handling intricate machining operations such as milling, drilling, boring, and tapping with exceptional precision and efficiency. Whether tasked with small-batch precision parts or large-scale production components, the ZD - V855 is engineered to meet and exceed your demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we place an immense value on delivering exemplary after-sales service. Our dedicated technical team stands ready to provide unwavering 24/7 technical support, ensuring peace of mind and operational excellence. Should any issues arise with the machine tool, our experts will quickly respond and resolve matters with utmost efficiency. Furthermore, we offer comprehensive regular maintenance services to guarantee the uninterrupted, stable operation of your ZD-V855. This proactive approach helps you minimize downtime, optimize production workflows, and significantly boost operational efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD-V855 vertical machining center is designed to seamlessly integrate with a wide array of advanced accessories and systems, significantly enhancing its versatility and adaptability. Equipped with an automatic tool changer (ATC), it facilitates swift and precise tool changes, reducing machining durations and amplifying the efficiency of intricate operations that require diverse tooling. The ATC boasts substantial tool capacity, enabling the use of a broad selection of tools within a single machining session.
Moreover, the ZD-V855 can be effortlessly integrated with Zhide CNC's cutting-edge MES digital production system. This system revolutionizes the production environment by reducing operator labor intensity and lowering skill requirements. It supports in-machine probe automatic measurement, consistently delivering impeccable product quality. With MES, you can dynamically adjust machining sequences, effortlessly adapt to emergency task insertions, and gain real-time insights into equipment operation status. Additionally, it supports a flexible processing model for mixed-line production, allowing simultaneous off-line clamping and in-machine cutting, thereby maximizing equipment efficiency and utilization.
2.6 Precision-Oriented Design Features
To achieve unparalleled machining precision, the ZD-V855 is meticulously engineered with a suite of precision-oriented design features. The high-precision spindle, paired with an advanced drive system, ensures exact positioning and flawless rotation. The X, Y, and Z axes are equipped with premium ball screws and linear guides, pre-stretched to eradicate backlash and enhance repeat positioning accuracy. This means the machine can consistently produce parts with the tightest tolerances, aligning with the most stringent industry quality standards.
The machine also features an expertly crafted cooling and lubrication system. The cooling system efficiently dissipates heat generated during machining, preventing thermal deformation and preserving workpiece accuracy. The lubrication system ensures seamless movement of the axes, reducing friction and wear, further contributing to the machine's enduring precision and reliability.
2.7 Cost-effectiveness and Return on Investment
Choosing the ZD-V855 vertical machining center is a strategic investment offering remarkable cost-effectiveness. Its high-performance capabilities empower you to enhance production efficiency, diminish per-unit production costs, and elevate productivity. With its robust durability and minimal maintenance needs, you can significantly reduce downtime and repair expenses throughout the machine's lifespan.
The machine's adeptness in managing intricate machining tasks in-house also curtails the necessity for outsourcing, saving both time and money. Over time, the ZD-V855 will not only fulfill your current machining requirements but also bolster your competitive edge in the global marketplace by facilitating the efficient production of superior-quality products.
2.8 Customization Options Tailored to Your Needs
Recognizing the distinctive requirements of each manufacturing operation, we offer an array of customization options for the ZD-V855 vertical machining center. Whether you need optimization for a specific workpiece type, integration into an existing production line, or enhanced capabilities for a particular industry application, our team of experts is here to assist.
For instance, we can tailor the spindle speed and torque to align with the materials and machining processes you typically handle. If your operations involve hard metals necessitating powerful cutting, we can adjust the spindle for the required force while maintaining precision. Additionally, we can modify the tooling configuration by adding custom tool holders or expanding tool magazine capacity to suit your unique machining demands.
We also offer automation customizations to elevate productivity. If your goal is to boost efficiency through increased automation, we can install robotic loading and unloading systems, conveyor belts, or other automated material-handling equipment. This not only alleviates manual labor but also enhances the consistency and productivity of your manufacturing process.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is meticulously crafted with user-centric operation in mind. Its control panel boasts an intuitive design, making it remarkably easy to navigate, even for operators with only fundamental experience. Featuring a large, high-resolution display, it provides crystal-clear information about the machining process, including real-time status updates, precise tool paths, and crucial error messages.
To empower you and your team to fully harness the potential of the ZD - V855, we offer comprehensive training support that leaves no stone unturned. Our training programs encompass every aspect of machine operation, from initial setup and programming to sophisticated machining techniques. Whether you prefer on-site training at your location or convenient online sessions, we've got you covered. Our highly experienced trainers are always ready to answer any queries, ensuring that your operators become confident and proficient masters of the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center stands as a beacon of market excellence, boasting an impressive track record. It has been embraced by a multitude of manufacturing companies worldwide, spanning diverse industries. Our esteemed customers have consistently reported remarkable enhancements in production efficiency, unparalleled product quality, and a significant boost in overall competitiveness after implementing the ZD - V855.
Here are some testimonials from our delighted customers:
- "Since adopting the ZD - V855, our machining precision has soared to new heights. We can now produce parts with tolerances that were previously unattainable, unlocking new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an absolute powerhouse. It operates flawlessly, offers outstanding reliability, and the post-purchase support from Zhide CNC is unparalleled. Whenever an issue arises, their swift response ensures it is resolved promptly." - [Customer Name 2], Automotive Parts Manufacturer.
These testimonials stand as a testament to the exceptional quality and performance of the ZD - V855, and we are confident that you will experience similar advantages when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Aligned with the progressive Industry 4.0 revolution, the ZD - V855 vertical machining center is ingeniously engineered for seamless integration into smart manufacturing ecosystems. It boasts advanced connectivity features that enable communication with other machines, sensors, and enterprise systems. This facilitates real-time data collection and analysis, providing you with invaluable insights into your production processes.
For example, the machine can be seamlessly integrated with production planning software. This ensures that machining operations are perfectly synchronized with overall production schedules, optimizing resource allocation and minimizing idle time. Through a secure web-based interface, you can remotely monitor key performance indicators (KPIs) such as spindle utilization, cycle times, and tool wear. This data-driven approach not only identifies areas for enhancement but also enables predictive maintenance, reducing the risk of unexpected breakdowns and costly downtime.
Furthermore, the ZD - V855 can be an integral part of a larger network of interconnected machines, fostering a smart factory environment. In such a setup, machines share information and collaborate to achieve common production goals. For instance, if one machine detects a tool shortage, it can automatically request a replacement from a central tool storage system, ensuring uninterrupted operation.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, we are wholeheartedly committed to sustainability, and the ZD - V855 is a testament to our eco-friendly ethos. The machine is designed to significantly minimize energy consumption while maintaining top-tier performance. Its efficient spindle drive system and optimized power management features help curtail electricity usage, lowering operational costs and reducing your carbon footprint.
The cooling and lubrication systems are thoughtfully designed with environmental considerations at their core. We utilize environmentally friendly coolants and lubricants that are biodegradable and have minimal environmental impact. Furthermore, the machine's design facilitates the easy recycling of components at the end of its life cycle, reducing waste and championing a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is not just about fulfilling your current manufacturing necessities; it's a visionary step towards future-proofing your operations. As technology continually advances and manufacturing demands grow more intricate, the ZD - V855 stands ready for seamless integration of the latest software and hardware enhancements, ensuring your enterprise remains at the forefront of innovation.
Our dedicated R & D team tirelessly pushes the boundaries of what the machine can achieve, providing regular software updates that introduce cutting-edge features and elevate performance. For instance, future updates might incorporate advanced machining algorithms for unparalleled precision, or bolster compatibility with the latest in manufacturing technologies, ensuring you stay ahead in the industry.
Additionally, the ZD - V855's modular design empowers effortless hardware upgrades. Whether it's enhancing the spindle for higher velocity, integrating additional axes for complex machining tasks, or swapping components for state-of-the-art versions, this machine is your adaptable ally in maintaining a competitive edge in the market.
The ZD - V855 vertical machining center embodies a holistic solution for contemporary manufacturing. With its distinguished suite of high-end features, extensive customization options, and unwavering commitment to quality and sustainability, it stands as the ideal choice for manufacturers aiming to elevate their operations. We are eager to collaborate with you and assist in achieving your manufacturing aspirations. Should you have any further inquiries or wish to discuss your unique requirements, please feel free to contact us.
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