Innovative Automated Machining System with Built-in Gantry Manipulator

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unveiling the Distinctive Product Advantages

Product Description

Detailed Photos

 

• Unmatched Precision Assurance: The bed, cast as a single unit with a low center of gravity, offers an unwavering base, minimizing vibrations during intricate machining tasks. The meticulously engineered and expertly assembled motion mechanisms ensure impeccable fit and accuracy for every component. Our innovative structure and control methodologies adeptly manage thermal displacement, while the spindle's end/radius runout accuracy is an impressive 0.002mm. Coupled with a positioning accuracy of 0.003mm, it consistently meets the stringent demands for precision parts machining.

• Seamless Automation at Its Best: Our cutting-edge integration of feeding, loading, and unloading manipulators facilitates fully automated operations, whether for mass production or diverse small-batch processing. This remarkable advancement significantly boosts productivity while trimming down labor costs. Furthermore, opt for our state-of-the-art fully automated production line, capable of supporting up to 10 machine tools in a streamlined group, achieving unmanned machining excellence. Empower one operator to oversee multiple devices, making it an unparalleled asset in cost efficiency and productivity enhancement.
• Robust Configuration and Stability: We employ superior imported pneumatic components renowned for their unwavering quality and dependable performance. Coupled with the renowned Mitsubishi system from Japan, options such as the Mitsubishi EB0/M8D controller can be selected. The CNC system interface sports an A2-4 configuration, offering blazing computational speed and precision control. The TK wire cup guide rail and premium imported servo turret further elevate processing accuracy and machine rigidity.
• Adaptive and Customizable Solutions: Tailored to specific production requirements, our automatic loading and unloading system is ingeniously flexible, featuring options like an automatic bar feeder. The system boasts a plethora of optional functionalities, including automatic flipping, oil-water separation, online detection, and tool breakage detection. These can be customized to fit the user's precise processing needs, greatly enhancing versatility and adaptability.
• Comprehensive Protection for Steadfast Performance: Our machine features top-grade internal protection and a robust sheet metal outer cover, effectively isolating the machining zone to prevent chip and coolant splatter, ensuring safe and consistent operations. The automatic lubrication system guarantees precise, scheduled lubrication of moving parts, minimizing wear and maintaining stable machine performance.

Diverse Application Fields

• Precision Automotive Part Crafting: Tailored for manufacturing automotive components like engines, transmissions, and chassis parts, including shafts, discs, and gears. It meets the exacting precision and efficiency demands of the automotive industry, ensuring top-tier component quality.
• Aerospace Component Manufacturing: Exceptionally suited for crafting precision aerospace parts, including aircraft engine blades, landing gear components, and aerospace tubing, guaranteeing impeccable accuracy and top-notch quality.
• Electronic Equipment Component Fabrication: Expertly processes minute precision parts for electronic equipment, such as connectors, metal casings, and shafts for mobile phones and computers, meeting the electronics industry's stringent precision and surface quality standards.
• Fabrication of Medical Device Components: Specifically designed for crafting precision parts in medical devices, including surgical tools, implants, and casings, ensuring the utmost safety and dependability in medical applications.

Comprehensive After-sales Support

• Expert Installation and Startup Services: We deploy seasoned technicians to expertly install and calibrate the equipment at the client's site, assuring seamless and efficient functionality.
• Comprehensive Training Programs: We offer extensive training on equipment operation and maintenance, empowering users to master both operational techniques and maintenance strategies, maximizing equipment utility and longevity.
• Comprehensive Warranty Protection: Our equipment comes with a robust warranty period, during which we offer complimentary repairs or replacement of parts in response to any quality-related malfunctions.
• Consistent Maintenance Services: Develop an impeccable after-sales service network to swiftly address and resolve user maintenance requirements. Our commitment is to deliver rapid and highly efficient maintenance services, significantly minimizing equipment downtime and maximizing productivity.
• Comprehensive Spare Parts Supply: Guarantee an ample and consistent supply of authentic factory spare parts. We are dedicated to offering users prompt and precise spare parts replacement services, ensuring seamless and uninterrupted operation of all equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -