Automated Machining with Built-in Gantry Manipulator for Streamlined Efficiency

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unveiling the Unmatched Product Advantages

Product Description

Detailed Photos

 

• High-precision processing guarantee: The integrally cast low-center-of-gravity bed offers an unparalleled stable foundation, effectively minimizing vibrations during processing. Every motion mechanism is meticulously assembled and processed, ensuring impeccable fitting accuracy for each component. With an exclusive structure and cutting-edge control methods, thermal displacement is expertly managed. The spindle end/radius runout accuracy is a remarkable 0.002mm, and positioning precision achieves an outstanding 0.003mm, perfectly catering to the rigorous demands of precision parts processing.

• Highly automated integration: The state-of-the-art integrated feeding and loading/unloading manipulator revolutionizes automated operations, whether for mass production or small-batch multi-variety processing. This innovation not only significantly elevates production efficiency but also slashes labor costs. Further, the optional fully automated production line can seamlessly support up to 10 machine tool sets for synchronized line grouping, realizing true unmanned processing. Imagine one person effortlessly managing multiple devices - a game-changer for cost reduction and unparalleled efficiency enhancement.
• High configuration and stability: Featuring imported pneumatic components renowned for their superior quality and consistent performance, the machine is equipped with Japan's Mitsubishi system, with controller options including Mitsubishi EB0/M8D. The numerical control system boasts an A2-4 interface, delivering exceptional computing speed and control accuracy. The inclusion of the TK wire cup guide rail, alongside an imported servo turret, further amplifies the machine tool's processing accuracy and robust rigidity.
• Flexible combination and customization: Tailored to production needs, the automatic loading and unloading system offers unparalleled flexibility, with options like an automatic bar feeder. Additionally, it boasts a plethora of optional features such as automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to the user's unique process requirements. This adaptability enhances the equipment's versatility, ensuring it meets and exceeds specific production demands.
• Full protection and stable operation: Engineered with premium full-protection internal and sheet metal outer coverings, it effectively isolates the processing area to prevent chips and coolant splash, guaranteeing safe and reliable operations. The machine tool also incorporates an automatic lubrication system, ensuring each moving part is regularly and precisely lubricated, minimizing wear and sustaining the machine tool's stable, long-term operation.

Application Fields

• Automotive parts processing: Perfect for producing automotive components such as engine, transmission, and chassis parts, including shafts, discs, and gears. This machine meets the automotive industry's stringent demands for high-precision and high-efficiency part processing.
• Aerospace parts processing: Ideally suited for crafting precision components in the aerospace sector, such as aircraft engine blades, landing gear parts, and aerospace pipes. It guarantees the accuracy and quality of these critical parts.
• Electronic equipment parts processing: Designed for processing intricate parts in electronic devices, including metal casings, connectors, and shafts for mobile phones and computers. It fulfills the electronics industry's need for high precision and superior surface quality in parts.
• Medical device parts processing: Suitable for manufacturing a variety of precision parts in medical devices, such as surgical instruments, implants, and medical device casings, ensuring the utmost safety and reliability of the medical equipment.

After-sales Service

• Installation and commissioning: We deploy a team of seasoned technicians to the user's site to expertly install and commission the equipment, ensuring seamless and optimal functionality from day one.
• Training service: Offering comprehensive operation and maintenance training, we ensure users become adept at handling and caring for the equipment, maximizing both operational efficiency and the equipment's service longevity.
• Warranty service: A generous warranty period is provided for the equipment, promising free repairs or replacement of parts for any malfunctions arising from equipment quality issues during this period.
• Maintenance service: Craft an impeccable after-sales service network that swiftly addresses maintenance queries. Respond promptly to user needs, offering rapid and proficient maintenance services that minimize equipment downtime and maximize operational efficiency.
• Spare Parts Supply: Guarantee an abundant stock of genuine factory spare parts, ensuring users receive timely and precise replacement services. This dedication secures the seamless and consistent operation of your equipment, keeping your productivity on track.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -