High Rigidity CNC Structure for Efficient Medical Equipment Machining

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-650T
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Attribute Value: Positioning Accuracy of 0.004/300mm
• Repeatability Accuracy: 0.002/300mm.
• Machine Body Structure: Unique Integral Casting Bed Body, Ultra-Wide Steel
• Spindle Performance: High-Rigidity Imported High-Speed Spindle, Maximum
• CNC System Features: Equipped with Mitsubishi/Syntec Operating System
• Degree of Automation: Optional Automatic Material Receiving Hand, and Ha
• Applicable Industries: Multiple Industries Such as Automotive and Motorcy
• Worktable Surface Size: 700×420mm
• Worktable Load Capacity: 700×420mm
• Left - Right Travel (X): 620mm
• Front - Rear Travel (Y): 420mm
• up - Down Travel (Z): 330mm
• Spindle Taper (Specification/Installatio: Bt30
• Maximum Spindle Speed: 20000rpm/Min
• Spindle Transmission Method: Direct - Coupled
• Transport Package: Yes
• Specification: 2000*2000*2100mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

 

 

Dalian ZHIDECNC Technology Co., Ltd. ZD-650T Product Manual

1. Product Overview

Introducing the ZD-650T Machining Marvel, a masterpiece of engineering and precision crafted by Dalian ZHIDECNC Technology Co., Ltd. This extraordinary CNC machine seamlessly blends cutting-edge technology with unparalleled craftsmanship to offer a level of precision and efficiency that is unrivaled. It serves as the quintessential solution for industries that require exacting machining standards, including automotive, motorcycle components, advanced medical devices, household appliances, sanitary fixtures, military equipment, and aerospace innovations.

 

2. Product Features

(1) High-precision Machining

1. Engineered with main castings meticulously forged from resilient Meehanite cast iron, each component undergoes stress-relieving annealing, ensuring sustained stability and precision. This formidable foundation guarantees that machining accuracy is preserved consistently over time.
2. Leveraging precision roller guides and high-accuracy screws, enhanced by a dual-tension assembly process, we proficiently counteract thermal deformation. This assures unwavering machining accuracy, with positioning precision achieving a remarkable 0.004/300mm and repeatability accuracy at ±0.002/300mm.

(2) High-rigidity Structure

1. Featuring a groundbreaking integral casting bed design, the machine excels in damping vibrations, significantly bolstering rigidity. This innovation ensures supreme stability throughout operations, reducing vibrations and safeguarding machining accuracy.
2. Further strengthened by an ultra-wide steel base with a symmetrical support configuration, the design effectively distributes cutting stress. This advancement augments the machine's overall rigidity, excelling in rigorously demanding heavy-duty machining tasks.

(3) High-speed and Efficient Spindle

1. Equipped with a high-rigidity imported spindle, the machine provides diverse speed selections tailored to a wide array of machining requirements. Its formidable maximum speed of 20000rpm/min adeptly satisfies high-speed cutting needs for various materials, substantially enhancing processing efficiency.
2. Utilizing a direct coupling spindle transmission ensures smooth, efficient power transfer, minimizing energy loss for seamless, stable machining operations.

(4) Advanced CNC System

1. With the power of Mitsubishi/SYNTEC systems, the machine commands impressive computational capabilities and extensive functionalities. Precision programming for complex parts is made intuitive, catering to diverse user preferences and machining methodologies.
2. The system features advanced CNC functions, such as tool radius and length compensation and helical interpolation, amplifying both accuracy and efficiency. Its intuitive interface ensures seamless operations and parameter configurations.

(5) Automated Machining Function

1. An optional automated material receiving hand elevates the machine's efficiency, enabling unmanned operations for cost-effective mass production while maintaining a consistent machining flow and reliability.
2. The CNC system integrates effortlessly with automated robots, supporting flexible production line adjustments to meet dynamic manufacturing requirements, enhancing both the intelligence and adaptability of your production processes.

3. Technical Parameters

Items	Parameters of ZD - 650T
Operating System	Mitsubishi/SYNTEC
Worktable Surface Size	700×420mm
Worktable Load Capacity	300kg
Left - right Travel (X)	620mm
Front - rear Travel (Y)	420mm
Up - down Travel (Z)	330mm
Spindle Taper (Specification/Installation Size)	BT30
Maximum Spindle Speed	20000rpm/min
Spindle Transmission Method	Direct - coupled
Distance from Spindle Center to Column Guide Rail	480mm
Distance from Spindle End Face to Worktable Surface	150 - 480mm
Guide Rail/Linear Rail Specification	Linear Guide Rail
Spindle Motor Parameters (Power)	5.5/7.5kw
X, Y, Z - axis Motor Parameters (Power)	1.5, 1.5, 3kw
X, Y, Z - axis Rapid Traverse Speed	48m/min
Positioning Accuracy	0.004/300mm
Repeatability Accuracy	±0.002/300mm
Net Weight of Machine Tool	3.2T
Floor Area of Machine Tool (Length×Width×Height)	2000×2000×2100mm

(1) Operating System

With Mitsubishi/SYNTEC systems, the machine delivers exceptional control, ensuring unwavering accuracy and operational efficiency in every machining task.

(2) Worktable

1. Featuring a spacious worktable surface of 700*420mm, it offers ample room for a variety of workpieces, addressing a wide range of machining requirements.
2. Designed to support a load capacity of 300kg, the worktable is equipped to handle a multitude of workpiece weights, maintaining reliability across all operations.

(3) Travel

1. The exceptional left-right travel (X-axis) spans 620mm, complemented by a generous front-rear travel (Y-axis) of 420mm, and a robust up-down travel (Z-axis) of 330mm. This ensures the machine tool accommodates a diverse array of machining tasks, expertly meeting the needs of varied workpiece sizes with precision and ease.
2. Ingeniously crafted with a meticulous design, the travel mechanism for the X, Y, and Z axes allows for the comprehensive machining of even the most intricate parts. By harmonizing accuracy and efficiency, this design ensures that each operation delivers exceptional results, setting a new standard in precision engineering.

(4) Spindle

1. Designed with precision, the spindle features a main taper specification of BT30, perfectly aligning with standard installation sizes. This meticulous design ensures unparalleled adaptability and unwavering stability, delivering seamless tool performance for every machining need.
2. Engineered for cutting-edge performance, the spindle achieves an extraordinary maximum speed of 20000rpm/min. This high-speed marvel not only enhances surface quality but also boosts productivity, establishing new benchmarks in machining excellence and efficiency.
3. Utilizing a direct coupling method for spindle transmission, this design guarantees efficient power delivery with minimal energy loss. The result is smooth, uninterrupted spindle operations that enhance overall machining performance.

(5) Motor Parameters

1. With a versatile spindle motor power range of 5.5/7.5kw, this system delivers tailored power outputs to meet diverse machining demands. Whether it's delicate light cutting or robust heavy cutting, this system excels with outstanding proficiency and reliability.
2. Optimized motor parameters for the XY and Z axes, rated at 1.5, 1.5, and 3kw respectively, ensure rapid and precise axis movements. This optimization drives high-precision positioning and machining, elevating performance to new heights.

(6) Rapid Traverse Speed

Experience unparalleled speed with rapid traverse rates of 48m/min across the X, Y, and Z axes. This exceptional high-speed movement significantly reduces auxiliary machining time, enhancing the machine tool's overall efficiency and productivity.

(7) Accuracy Index

1. This high-precision apparatus boasts a positioning accuracy of 0.004/300mm and a repeatability accuracy of ±0.002/300mm. Such precision ensures machined parts consistently meet dimensional correctness and stringent geometric standards, maintaining superior product quality.
2. The accuracy index, crafted through rigorous testing and optimization, meets the stringent demands of high-precision industries such as aerospace and medical devices, ensuring unrivaled performance and reliability.

(8) Machine Tool Specifications

1. With a precise weight of 3.2T, the machine tool's compact floor dimensions of 200020002100mm allow for seamless integration into diverse production environments. This space-maximizing design not only enhances stability and rigidity but also optimizes the use of available space.
2. Carefully designed for optimal weight and dimensions, this machine tool ensures hassle-free transport, installation, and setup. It significantly cuts user costs and downtime, enhancing operational efficiency and productivity.

4. Application Scenarios

(1) Automotive and Motorcycle Parts Industry

1. Perfectly engineered for precision machining of automotive engine components, transmission gears, and motorcycle hubs, this tool ensures components meet exact dimensional and geometric tolerances, enhancing assembly quality and longevity.
2. In the realm of mass automotive production, the optional automation feature significantly boosts efficiency and slashes costs, catering to the industry's large-scale, high-efficiency demands with outstanding success.

(2) Medical Device Industry

1. Tailored for crafting a wide array of medical device parts, including surgical tools, implants, and equipment housings, this tool's high-precision capabilities ensure smooth surfaces and accurate dimensions, fully aligning with stringent medical standards.
2. Capable of machining intricate medical components like high-precision curved implants, it offers superior solutions for the medical device sector, fostering technological advancements with impeccable quality and precision.

(3) Household Appliances and Sanitary Ware Industry

1. In the household appliance sector, our advanced machining solutions are vital, especially in crafting key components like air conditioner compressors, refrigerator parts, and washing machine inner drums. Our technology not only enhances production efficiency but also reduces production costs, providing household appliances with a competitive edge in the bustling market.
2. In the realm of sanitary ware, precision is paramount. Our exemplary machining solutions meticulously craft faucets, valve cores, and various sanitary hardware fittings with unmatched accuracy. This precision ensures extraordinary sealing capabilities and superior aesthetic appeal, enhancing the overall service performance. Consequently, it meets the refined demands of consumers who prioritize premium quality in sanitary ware, setting a new standard of excellence.

(4) Military and Aerospace Industry

1. Our state-of-the-art machining solutions are engineered to meet the exceedingly stringent demands for high-precision and high-reliability parts critical for military applications. This includes the production of vital components such as missile parts, aero-engine blades, and robust structural aerospace elements. The unparalleled precision and robustness of our advanced machine tools ensure superior quality and performance, significantly contributing to the modernization and efficacy of national defense efforts.
2. Our expertise extends to the intricate crafting of parts from complex shapes and high-performance materials. This capability keeps pace with the dynamic advancements in aerospace technology, contributing significantly to its progress and evolution. Our services play an integral role in advancing technological developments within the aerospace industry, supporting innovation and excellence at every turn.

(5) Other Industries

1. Our versatile solutions find applications across a multitude of sectors, including electronics, communications, and instrumentation. We facilitate the precise machining of a wide array of precision and structural components, driving technological progression and product innovation across these industries. By offering high-precision and efficient machining services, we strive to propel advancements and foster inventive breakthroughs within these fields.
2. In any realm demanding precision engineering, the ZD-650T machine tool from Dalian Zhide CNC Technology Co., Ltd stands as the ultimate choice. It significantly elevates production efficiency and product quality, setting a new benchmark in performance excellence and reliability.

5. Company Advantages

(1) R & D and Innovation Capability

1. Our cornerstone is our dynamic and pioneering R&D team, backed by substantial investments in research and innovation. We collaborate with elite research institutions worldwide to integrate cutting-edge technologies, thereby elevating our product performance and technical expertise, ensuring we stay ahead in market competitiveness.
2. We are acutely attuned to user feedback, adjusting our R&D strategies in real-time to align with ever-evolving market dynamics. This dynamic approach leads to the introduction of groundbreaking products and technologies tailored to meet market needs, providing bespoke solutions that cater to diverse customer machining requirements.

(2) Quality Control System

1. Our robust and comprehensive quality control system spans every phase, from meticulous raw material sourcing to precise production, rigorous testing, and thorough post-sales service. Each step adheres to stringent international quality standards, utilizing advanced testing equipment and procedures to ensure that every machine meets unparalleled quality standards upon departure from our facilities.
2. Our products have achieved numerous national patent certifications alongside the distinguished ISO9001 international quality system certification and the prestigious EU CE certification. This global recognition underscores our unwavering commitment to delivering exceptional quality, trusted by markets across the globe.

(3) After-sales Service Support

1. Our dedicated after-sales team provides comprehensive and prompt technical support, ensuring seamless equipment operation. From initial installation and extensive training to swift troubleshooting, we act proactively to minimize downtime and mitigate user losses.
2. We conduct regular follow-ups and maintenance to monitor equipment performance diligently, offering insightful maintenance advice and forward-thinking technological upgrade plans. This proactive approach extends equipment longevity, enhances operational efficiency, and fosters enduring partnerships with our esteemed clients.

(4) Customization Service Capability

1. Our robust customization capabilities empower us to tailor machine tool solutions precisely to meet specific user requirements and machining processes. From machine functionality and innovative design to comprehensive process optimization, we offer bespoke solutions aligned perfectly with diverse user needs.
2. Throughout the customization journey, we maintain an intimate collaboration with clients to ensure our solutions meet and surpass their expectations. Our comprehensive service, from meticulous project planning to seamless delivery, ensures flawless execution and guarantees customer satisfaction.

6. Purchase and Contact Information

 

(1) Purchase Process

1. Consultation and Communication: Engage effortlessly with our expert sales team via telephone, email, or online consultation to explore detailed insights about our array of products. Share your specific needs and queries, and experience our unwavering commitment to delivering exceptional and personalized service.
2. Needs Assessment and Solution Customization: Our proficient technical team meticulously evaluates your unique machining requirements and process specifications. We present you with a tailor-made machine tool solution, incorporating ideal equipment selection, strategic configuration recommendations, and precise machining process planning to meet your distinct needs.
3. Contract Signing: Secure your interests with unwavering confidence! Once both parties reach agreement on product specifications, pricing, delivery schedules, and comprehensive after-sales service, a formal contract is established. This ensures a robust framework that safeguards and protects mutual rights and interests, setting a foundation for a successful partnership.
4. Production and Delivery: We meticulously orchestrate production to align precisely with contract specifics, ensuring timely and efficient product delivery. Stay informed every step of the way with regular updates on production progress and quality assurance, providing you peace of mind until your product arrives seamlessly at your doorstep.
5. Installation, Commissioning, and Training: Once the equipment reaches your site, our skilled technicians will expertly oversee installation and commissioning, guaranteeing flawless operation. Benefit from our comprehensive training and technical guidance, empowering you to master the operation and maintenance of the equipment with ease and confidence.

(2) Contact Information

1. Marketing Service Center
   Address: Jinping Street 58 - 1, High-tech Innovation and Entrepreneurship Center, Dalian Development Zone, Liaoning
   Telephone: 0411 - 88703337,19818983582
2. Machine Tool Manufacturing Center
   Address: Liandong Road 16 - 63, Advanced Equipment Manufacturing Park, Dalian Development Zone, Liaoning

Dalian ZHIDECNC Technology Co., Ltd. eagerly anticipates collaborating with you to achieve unprecedented success together in the innovative world of precision machining!