High-Precision Automated Machining with Built-in Gantry Manipulator System

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Discover the Unmatched Product Advantages

Product Description

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• High-precision processing guarantee: Our integrally cast, low-center-of-gravity bed is meticulously designed to deliver unparalleled stability, significantly minimizing vibrations during processing. The expertly crafted motion mechanism ensures impeccable fitting accuracy for each component, while our innovative structure and advanced control methods effectively manage thermal displacement. With a spindle end/radius runout precision of 0.002mm and positioning accuracy at 0.003mm, our system meets the most stringent precision requirements for high-quality parts processing.

• Highly automated integration: Our state-of-the-art integrated feeding and loading/unloading manipulator revolutionizes automated operations, whether for mass production or small-batch multi-variety processing. This cutting-edge design significantly enhances production efficiency and slashes labor costs. For those seeking even greater automation, opt for our fully automated production line that supports up to 10 machine tool groups in line configuration, enabling true unmanned processing. This innovation allows one person to efficiently manage multiple devices, making it an essential solution for cost reduction and efficiency enhancement.
• High configuration and stability: Employing premium imported pneumatic components, our equipment stands out for its unwavering reliability and performance stability. The incorporation of the renowned Mitsubishi system from Japan allows for controller options like Mitsubishi EB0/M8D, all interfaced through the A2-4 CNC system, delivering exceptional computational speed and control precision. Completing the package, our TK wire cup guide rail and imported servo turret further elevate the processing accuracy and rigidity of our machine tools.
• Flexible combination and customization: Tailored to meet diverse production needs, our automatic loading and unloading system offers flexible combinations, including options like an automatic bar feeder. We provide a range of customizable features such as automatic flipping, oil-water separation, online detection, and tool breakage detection, all designed to align with specific process requirements. This versatility enhances the equipment's adaptability, allowing for optimal performance in various applications.
• Full protection and stable operation: Engineered with premium, full-protection internal and sheet metal outer covers, our equipment isolates the processing area to prevent chip and coolant splashes, ensuring a secure and reliable operating environment. Furthermore, the integration of an automatic lubrication system ensures each moving part is regularly and precisely lubricated, minimizing wear and maintaining the stable operation of the machine tool over time.

Application Fields

• Automotive parts processing: Our sophisticated system is perfect for processing automotive components such as engines, transmissions, and chassis parts like shafts, discs, and gears. It precisely meets the automotive industry's rigorous demands for high-precision and high-efficiency parts manufacturing.
• Aerospace parts processing: Specifically engineered for aerospace precision parts, our machines adeptly handle intricate components like aircraft engine blades, landing gear parts, and aerospace pipes, ensuring superior processing accuracy and quality that meets the exacting standards of the aerospace industry.
• Electronic equipment parts processing: Designed to excel with small precision parts in electronic equipment, our machines can flawlessly produce components like metal casings, connectors, and shafts for mobile phones and computers, delivering the high precision and surface quality demanded by the electronics industry.
• Medical device parts processing: Ideal for crafting various precision parts in medical devices, our systems ensure the highest safety and reliability standards. From surgical instruments to implants and medical device casings, our machines support the creation of essential medical components with precision.

After-sales Service

• Installation and commissioning: Our team of professional technicians delivers comprehensive installation and commissioning services directly at your site, ensuring your equipment operates smoothly from day one.
• Training service: We offer extensive training programs in operation and maintenance, empowering your operators with the knowledge and skills needed for efficient equipment use and prolonged service life.
• Warranty service: Enjoy peace of mind with our warranty service, which covers a specified period. Should any failures arise from equipment quality issues, we offer free repairs or part replacements during the warranty period.
• Maintenance serviceEstablish a comprehensive after-sales service network that is second to none. Rapidly respond to user maintenance requests, offering swift and proficient maintenance services designed to minimize equipment downtime and keep operations running smoothly.
• Reliable Spare Parts SupplyGuarantee an ample supply of genuine factory spare parts. Provide users with prompt and precise spare parts replacement services, ensuring the uninterrupted and optimal performance of their equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -