Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- Introducing the state-of-the-art Dual-Spindle Machining Center, meticulously engineered with dual spindles and dual channels. This innovation allows the simultaneous processing of two workpieces, dramatically amplifying production efficiency. A perfect fit for high-volume manufacturing, the synchronized spindles work in harmony, ensuring seamless operations. Experience reduced production time and enhanced output, setting a new standard in precision machining.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- Motor Power for X/Y/Z1/Z2 Axes: 2.0/2.0/3.0/3.0 Kw
- Sturdy Machine Tool Design
- Robust Weight: 6800 Kg
- Compact Size: 2800×2800×2650mm
- Efficient Dual-Servo Tool Arm Magazine for High-Speed Operations
- Equipped with a state-of-the-art dual-servo tool arm magazine, the machine offers exceptional tool change speed, minimizing downtime and maximizing productivity. With a dual manipulator magazine capacity of 24×2, it boasts generous tool storage, ensuring swift and versatile tool access for varied machining processes, thereby boosting flexibility and operational efficiency.
- Precision-Engineered with Tailored Mitsubishi System for Superior Performance
- The ZD-G500 employs a bespoke Mitsubishi system, enabling dual 2-axis bidirectional precision processing. Renowned for its superior motion control, this system guarantees exact and stable machining of intricate components. Its intuitive interface simplifies setup and operation, enhancing ease of use. The system's robust reliability and advanced diagnostic functions mean less maintenance and greater uptime, contributing to seamless production.
- Optional Enhanced Versatility with Four-Axis Rotary Table and Brake Tailstock
- For added versatility, customers can opt for a four-axis rotary table and brake tailstock to process intricate parts. This setup allows multi-angle precision machining, facilitating the creation of complex geometries. The brake tailstock enhances stability for long or slender workpieces, a vital feature for aerospace and automotive industries where high-precision components are crucial.
- Innovative Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- The four-axis lead screw features a central water outlet and high-pressure system, effectively cooling tools and workpieces during machining to minimize thermal deformation and maintain accuracy. The high-pressure water jet efficiently removes chips, keeping the work area clear and reducing tool wear and breakage risk, thereby enhancing surface finish quality.
- Versatile Applications Across Diverse Industries
- With its adaptability, the ZD-G500 is widely utilized in multiple industries. In the automotive sector, it efficiently produces high-precision engine, transmission, and chassis components. It meets stringent aerospace requirements by machining turbine blades and structural parts. In electronics, it manufactures precise small parts seamlessly. It also serves construction machinery, pneumatic, and hydraulic systems, delivering consistent and high-quality machining solutions for varied industrial applications.
The ZD-G500 dual-spindle vertical machining center blends advanced technology with flexible configurations, offering a comprehensive mass production solution across industries. Its cutting-edge features and dependable performance make it a top choice for manufacturers aiming to elevate productivity and quality in a competitive global market.
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