Precision Automated Machining with Integrated Gantry Manipulator for Quality

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unparalleled Advantages of Our Product

Product Description

Detailed Photos

 

• Our Commitment to Unparalleled Precision: Experience the robust stability of our integrally cast, low-center-of-gravity bed, expertly designed to minimize vibrations and ensure consistent processing excellence. The meticulously crafted and assembled motion mechanism guarantees the seamless integration of every component, while our innovative structure and control methods adeptly manage thermal displacement. Achieve remarkable accuracy with a spindle end/radius runout precision of 0.002mm and a positioning accuracy of 0.003mm, perfectly aligning with the rigorous demands of precision parts manufacturing.

• Seamless Automation and Integration: Elevate your operations with our integrated feeding and loading/unloading manipulator, designed for both mass production and small-batch multi-variety processing. Witness a transformative leap in production efficiency and a significant reduction in labor costs. Opt for our fully automated production line, capable of supporting up to 10 machine tools in a synchronized line grouping, embodying the essence of unmanned processing. Empower your workforce as a single operator effortlessly manages multiple devices, driving unprecedented cost savings and efficiency gains.
• Advanced Configuration for Unwavering Stability: Benefit from the impeccable quality and performance of imported pneumatic components. Our machines feature the distinguished Mitsubishi system from Japan, offering selectable controllers like Mitsubishi EB0/M8D and an A2-4 numerical control system interface, renowned for its swift computing speed and precision control. The incorporation of the TK wire cup guide rail and imported servo turret further amplifies the machine tool's processing accuracy and structural rigidity.
• Tailored Flexibility and Customization: Adaptability at its finest with our versatile automatic loading and unloading system, effortlessly accommodating an automatic bar feeder and numerous optional features. From automatic flipping to oil-water separation, online detection, and tool breakage detection, our system can be custom-configured to suit your specific process needs, enhancing the equipment's versatility and adaptability for any production demand.
• Comprehensive Protection and Steady Operations: Our machine tools are equipped with premium full-protection internal systems and durable sheet metal outer covers, effectively isolating the processing area and preventing chip and coolant splashes. This ensures both safety and reliability in processing. Additionally, an automatic lubrication system periodically and precisely lubricates each moving part, reducing wear and guaranteeing the machine tool's stable and enduring operation.

Diverse Application Fields

• Automotive Parts Processing Excellence: Designed to meticulously process automotive components, our machine tools address the exacting standards of the automotive industry. From engines and transmissions to chassis components such as shafts, discs, and gears, achieve superior precision and efficiency in automotive parts manufacturing.
• Aerospace Precision Parts Processing: Engineered for the aerospace sector, our machines expertly handle precision components like aircraft engine blades, landing gear parts, and aerospace pipes, guaranteeing impeccable processing accuracy and quality for aerospace applications.
• Electronic Equipment Component Mastery: Our state-of-the-art machinery processes small precision parts for electronic equipment, elevating the quality of metal casings, connectors, and shafts in mobile devices and computers, meeting the rigorous demands for high precision and surface quality in the electronics industry.
• Medical Device Component Processing: With our machines, ensure the highest safety and reliability standards in medical device manufacturing. Process vital precision components such as surgical instruments, implants, and medical device casings with the utmost precision and care.

Unmatched After-Sales Support

• Expert Installation and Commissioning: Our professional technicians provide on-site installation and comprehensive debugging services, ensuring your equipment operates flawlessly and efficiently from the start.
• Comprehensive Training Services: We offer thorough training programs for operation and maintenance, empowering users with the knowledge to maximize equipment efficiency, master operational nuances, and extend the service life of their machines.
• Reliable Warranty Support: Enjoy peace of mind with our extensive warranty service, offering complimentary repairs or part replacements for any equipment failures due to quality issues during the warranty period.
• Dedicated Maintenance Services: Establish a comprehensive, impeccable after-sales service network designed to swiftly address user maintenance needs. Our commitment is to provide prompt, efficient maintenance solutions that significantly minimize equipment downtime, ensuring uninterrupted productivity.
• Spare parts supply: Guarantee a robust inventory of original factory spare parts, ensuring users receive timely and precise spare parts replacement services. This dedication ensures the seamless and optimal performance of the equipment at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -