Dalian ZHIDECNC Technology Co., Ltd. ZD-650T Product Manual
1. Product Overview
The ZD-650T machining marvel is a pinnacle of precision, brought to life by Dalian ZHIDECNC Technology Co., Ltd. This sophisticated CNC machine harmonizes cutting-edge technology with masterful craftsmanship. It's designed to deliver unmatched precision and efficiency, making it the ultimate solution for industries demanding meticulous machining, such as automotive, motorcycle components, advanced medical devices, household appliances, sanitary fixtures, military equipment, and aerospace marvels.
2. Product Features
(1) High-precision Machining
- Crafted with main castings forged from robust meehanite cast iron, each piece undergoes stress-relieving annealing, promising unwavering stability and precision. This robust foundation ensures that machining precision is maintained over time.
- Utilizing precision roller guides and high-accuracy screws, coupled with a dual-tension assembly process, we effectively mitigate thermal deformation. This guarantees consistent machining accuracy, with positioning precision reaching an impressive 0.004/300mm and repeatability accuracy at ±0.002/300mm.
(2) High-rigidity Structure
- Boasting an innovative integral casting bed design, the machine excels in dampening vibrations, significantly enhancing rigidity. This ensures superior stability during operations, minimizing vibrations and securing machining precision.
- Further reinforced by an ultra-wide steel base with a symmetrical support layout, the design effectively disperses cutting stress. This enhancement boosts the machine's overall rigidity, excelling in demanding heavy-duty machining tasks.
(3) High-speed and Efficient Spindle
- Outfitted with a high-rigidity imported spindle, the machine offers versatile speed selections tailored to varied machining demands. Its impressive maximum speed of 20000rpm/min adeptly meets the high-speed cutting requirements of diverse materials, significantly boosting processing efficiency.
- Embracing a direct coupling spindle transmission ensures seamless, efficient power flow, minimizing energy loss for smooth, stable machining operations.
(4) Advanced CNC System
- Empowered by Mitsubishi/SYNTEC systems, the machine harnesses formidable computational power and extensive functionalities. Precision programming for intricate parts becomes intuitive, catering to diverse user preferences and machining styles.
- Featuring advanced CNC functionalities, including tool radius and length compensation and helical interpolation, the system amplifies accuracy and efficiency. Its user-friendly interface ensures effortless operations and parameter settings.
(5) Automated Machining Function
- An optional automated material receiving hand elevates the machine to new levels of efficiency, enabling unmanned operations for cost-effective mass production while ensuring consistent machining flow and reliability.
- The CNC system seamlessly integrates with automated robots, supporting versatile production line adjustments to meet dynamic production requirements, elevating both the intelligence and adaptability of your manufacturing processes.
3. Technical Parameters
| Items |
Parameters of ZD - 650T |
| Operating System |
Mitsubishi/SYNTEC |
| Worktable Surface Size |
700×420mm |
| Worktable Load Capacity |
300kg |
| Left - right Travel (X) |
620mm |
| Front - rear Travel (Y) |
420mm |
| Up - down Travel (Z) |
330mm |
| Spindle Taper (Specification/Installation Size) |
BT30 |
| Maximum Spindle Speed |
20000rpm/min |
| Spindle Transmission Method |
Direct - coupled |
| Distance from Spindle Center to Column Guide Rail |
480mm |
| Distance from Spindle End Face to Worktable Surface |
150 - 480mm |
| Guide Rail/Linear Rail Specification |
Linear Guide Rail |
| Spindle Motor Parameters (Power) |
5.5/7.5kw |
| X, Y, Z - axis Motor Parameters (Power) |
1.5, 1.5, 3kw |
| X, Y, Z - axis Rapid Traverse Speed |
48m/min |
| Positioning Accuracy |
0.004/300mm |
| Repeatability Accuracy |
±0.002/300mm |
| Net Weight of Machine Tool |
3.2T |
| Floor Area of Machine Tool (Length×Width×Height) |
2000×2000×2100mm |
(1) Operating System
Leveraging Mitsubishi/SYNTEC systems, the machine delivers robust control, ensuring steadfast accuracy and operational efficiency in every machining task.
(2) Worktable
- Boasting a generous worktable surface of 700*420mm, it provides ample space for diverse workpieces, catering to various machining needs.
- With a load capacity of 300kg, the worktable is built to accommodate a multitude of workpiece weights, maintaining reliability across all operations.
(3) Travel
- The remarkable left-right travel (X-axis) spans 620mm, with a generous front-rear travel (Y-axis) of 420mm, and a robust up-down travel (Z-axis) of 330mm. This ensures the machine tool accommodates a wide range of machining tasks, adeptly meeting the needs of various workpiece sizes with ease.
- Ingeniously crafted for seamless harmonization of precision and efficiency, the travel design for the X, Y, and Z axes enables comprehensive machining of intricate parts. This exceptional design ensures accuracy and operational efficiency are meticulously balanced, delivering unparalleled results with each and every operation.
(4) Spindle
- Engineered with a BT30 main taper specification, the spindle is meticulously crafted to align with standard installation sizes. This guarantees unrivaled adaptability and unwavering stability, ensuring seamless and high-performance tool operations.
- Capable of reaching an impressive maximum spindle speed of 20000rpm/min, this high-speed spindle is a marvel of cutting-edge engineering. It significantly enhances surface quality while propelling productivity to new heights, setting unprecedented standards in machining excellence.
- Utilizing a direct coupling method for spindle transmission, this system ensures direct and efficient power delivery. This minimizes energy loss and promotes smooth, uninterrupted spindle operations, elevating overall performance.
(5) Motor Parameters
- Equipped with a versatile spindle motor power range of 5.5/7.5kw, this system is designed to deliver tailored power outputs. It adeptly meets all machining demands, from delicate light cutting to robust heavy cutting, with outstanding proficiency.
- Optimized motor parameters for the XY and Z axes, at 1.5, 1.5, and 3kw respectively, facilitate rapid and precise movements. This ensures high-precision positioning and machining, ultimately driving superior performance across the board.
(6) Rapid Traverse Speed
Experience unprecedented velocity with rapid traverse rates of 48m/min across the X, Y, and Z axes. This high-speed movement significantly reduces auxiliary machining time, thereby elevating the machine tool's overall efficiency to extraordinary levels.
(7) Accuracy Index
- Featuring a positioning accuracy of 0.004/300mm and repeatability accuracy of ±0.002/300mm, this high-precision instrument assures the dimensional precision and geometric standards of machined parts, consistently upholding superior product quality.
- Through rigorous testing and optimization, the accuracy index is meticulously developed to meet the stringent demands of high-precision industries such as aerospace and medical devices, ensuring top-tier performance that is second to none.
(8) Machine Tool Specifications
- Carefully engineered with a precise weight of 3.2T, the machine tool's compact floor dimensions of 200020002100mm allow for seamless integration into diverse production environments. This design maximizes space efficiency while reinforcing the machine tool's inherent stability and rigidity.
- This thoughtfully engineered design facilitates hassle-free transport, installation, and setup. By significantly reducing both user costs and downtime, it enhances operational efficiency, making it an invaluable asset to any production line.
4. Application Scenarios
(1) Automotive and Motorcycle Parts Industry
- Perfectly designed for precision machining, it excels in crafting automotive engine components, transmission gears, and motorcycle hubs. Its unparalleled precision and rigidity ensure components meet exact dimensional and geometric tolerances, thus enhancing product assembly and longevity.
- In mass automotive production, the optional automation feature significantly boosts efficiency and reduces costs, meeting the industry's large-scale, high-efficiency demands with remarkable success.
(2) Medical Device Industry
- Ideal for crafting a range of medical device parts, including surgical tools, implants, and equipment housings. Its high-precision capabilities ensure smooth surfaces and accurate dimensions, adhering to the stringent standards of the medical industry.
- Expertly capable of machining intricate medical device components like high-precision curved implants, it offers superior solutions for the medical device sector, fostering technological advancements with impeccable quality.
(3) Household Appliances and Sanitary Ware Industry
- In the household appliance sector, our advanced machining solutions play a pivotal role, especially in crafting essential components such as air conditioner compressors, refrigerator parts, and washing machine inner drums. Our technology not only enhances production efficiency but also significantly reduces costs, providing your household appliances with a competitive edge in the dynamic market.
- In the dynamic world of sanitary ware, where precision sets the standard, our machining solutions excel in crafting faucets, valve cores, and an array of sanitary hardware fittings with meticulous detail. This precision not only guarantees excellent sealing but also enhances aesthetic appeal and elevates service performance. We cater to consumers who demand nothing less than superior quality in their sanitary ware, ensuring that every piece meets the highest standards of craftsmanship.
(4) Military and Aerospace Industry
- Our advanced machining solutions are meticulously designed to meet the rigorous demands of high-precision, high-reliability components crucial for military applications, including missile systems, aero-engine blades, and structural aerospace parts. The unrivaled precision and durability of our machine tools ensure exceptional quality and performance, reinforcing the modernization of our national defense capabilities.
- Our expertise extends to manufacturing components from intricate shapes and high-performance materials, staying aligned with the rapid advancements in aerospace technology. This capability plays a significant role in the evolution and sophistication of aerospace engineering.
(5) Other Industries
- Our versatile machining solutions span across a multitude of industries such as electronics, communications, and instrumentation, enabling the creation of a vast range of precision and structural components. By delivering high-precision and efficient machining services, we actively drive technological innovation and product development within these sectors.
- In any domain requiring precision engineering, the ZD-650T machine tool from Dalian Zhide CNC Technology Co., Ltd stands as the ultimate choice. It significantly amplifies production efficiency and product quality, establishing a new benchmark in performance excellence.
5. Company Advantages
(1) R & D and Innovation Capability
- At the heart of our success is our dynamic R&D team, empowered by substantial investments in research and innovation. We partner with top-tier research institutions globally to integrate state-of-the-art technologies, thereby enhancing our product performance and technical acumen to achieve market competitiveness.
- We remain highly responsive to user feedback, continually adjusting our R&D strategies to keep pace with market dynamics. This proactive stance leads to the development of groundbreaking products and technologies tailored to meet specific market needs, offering customized solutions that address a wide spectrum of customer machining requirements.
(2) Quality Control System
- Our extensive quality control system encompasses every stage, from raw material procurement to production, testing, and after-sales service. Each phase adheres to rigorous international quality standards, employing cutting-edge testing equipment and methodologies to ensure every machine emerges meeting the highest quality criteria upon leaving the factory.
- Our products have garnered numerous national patent certifications and the ISO9001 international quality system certification, along with the esteemed EU CE certification. These accolades affirm our unwavering commitment to delivering exceptional quality, trusted by markets around the globe.
(3) After-sales Service Support
- Our dedicated after-sales team delivers comprehensive and prompt technical support, ensuring seamless equipment functionality. From installation and training to troubleshooting, we act swiftly to minimize downtime and reduce user losses.
- We conduct regular follow-ups and maintenance to evaluate equipment performance, offering maintenance tips and technological upgrade plans. This proactive strategy enhances equipment longevity, boosts efficiency, and nurtures lasting partnerships with our clients.
(4) Customization Service Capability
- Our robust customization capabilities enable us to tailor machine tool solutions to specific user requirements and machining processes. From machine functionality and design to process optimization, we provide bespoke solutions that precisely align with diverse user needs.
- During customization, we maintain a close collaboration with clients to ensure our solutions fulfill their expectations. Our comprehensive service, from project planning to delivery, ensures flawless execution, guaranteeing customer satisfaction.
6. Purchase and Contact Information
(1) Purchase Process
- Consultation and Communication: Connect effortlessly with our expert sales team via phone, email, or online consultation to discover in-depth insights about our products. Share your specific needs and inquiries, and experience our unwavering commitment to unparalleled service excellence.
- Needs Assessment and Solution Customization: Our skilled technical team conducts thorough evaluations of your unique machining requirements and process specifications. We provide a tailor-made machine tool solution, featuring optimal equipment selection, strategic configuration advice, and meticulous machining process planning.
- Contract Signing: Seal your business dealings with unwavering assurance! Once both parties are on the same page regarding product specifications, pricing, delivery timelines, and post-sale support, a formal contract is solidified. This establishes a strong and protective framework for ensuring the mutual safeguarding of rights and interests.
- Production and Delivery: We orchestrate the production process with meticulous care to match the detailed contract specifications, ensuring timely delivery of your products. Remain fully informed throughout the production journey with consistent updates on progress and quality, offering you complete peace of mind until your product is in your hands.
- Installation, Commissioning and Training: Upon the arrival of the equipment at your location, our expert technicians will manage the installation and commissioning processes, ensuring seamless and faultless operation. Take advantage of our thorough training and technical guidance, empowering you to easily acquire mastery over equipment operation and maintenance.
(2) Contact Information
-
Marketing Service Center
Address: Jinping Street 58 - 1, High-tech Innovation and Entrepreneurship Center, Dalian Development Zone, Liaoning
Telephone: 0411 - 88703337,19818983582
-
Machine Tool Manufacturing Center
Address: Liandong Road 16 - 63, Advanced Equipment Manufacturing Park, Dalian Development Zone, Liaoning
Dalian ZHIDECNC Technology Co., Ltd. is thrilled to collaborate with you, paving the way for extraordinary achievements together in the realm of precision machining!
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