Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual - spindle vertical machining center: a masterpiece of engineering excellence by Dalian ZHIDECNC Technology Co., Ltd. Crafted with precision, rigidity, and unparalleled efficiency, this state-of-the-art machine tool embodies advanced design principles and superior manufacturing processes. It is the epitome of high-performance industrial solutions, facilitating the mass production of complex components across automotive, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Outfitted with dual high-speed spindles, this machine revolutionizes productivity by simultaneously processing two identical parts. Experience significant efficiency enhancements, drastically reduced production cycles, and an unmatched capability to fulfill mass production demands with ease.
- Fast Tool Change System
- Boasting a dual-servo tool arm-type tool magazine, this system delivers rapid and stable tool changes. With a capacity of 24 * 2 (dual-gripper tool magazine), maximum tool diameters of 80mm (full tool) and 160mm (adjacent tool), and a maximum tool weight of 8kg, enjoy swift tool replacements with a mere 1.6-second tool change time, substantially cutting down auxiliary processing time.
(II) High - Precision Processing
- Advanced Transmission System
- Linear guides on the X/Y/Z1/Z2 axes propel the system with high-speed precision, reaching traverse speeds up to 48m/min, a positioning precision of 0.005mm, and repeat positioning accuracy of 0.003mm, ensuring impeccable precision and motion control.
- High - Precision Spindle
- Achieve top-tier cutting performance with spindles reaching 8000rpm (belt) and 12000rpm (direct drive), with BT40 taper. The design ensures high-speed, precision-driven cutting, catering to the most demanding processing tasks.
- Stable Structural Design
- The machine's robust structural design, crafted from high-quality materials, minimizes vibration and deformation during processing. This ensures stability and processing accuracy, maintaining exceptional performance under rigorous conditions.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Equipped with a Mitsubishi customized system, this machine excels in dual 2-axis bidirectional machining. With optional fourth-axis rotary table and brake tailstock, it enables multi-axis linkage machining of complex components, addressing a diverse array of processing needs.
- Center Water - out and High - Pressure System
- Featuring a center water-out and high-pressure system on the four-axis lead screw, this system optimizes tool and workpiece cooling during processing. It enhances processing accuracy stability, facilitates chip removal, and elevates machining surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission, and other parts, enhancing production efficiency and elevating product quality to the highest standards.
- Construction Machinery Industry: Our machine processes various structural parts and components of construction machinery, ensuring absolute precision and stringent adherence to strength requirements.
- Aerospace Field: We manufacture precision components such as aero-engine blades and aerospace structural parts, meeting the aerospace industry's high-performance demands with unparalleled excellence.
- Electronics Industry: Facilitating the creation of parts like housings and heat sinks of electronic equipment, we achieve remarkable precision and production efficiency.
- Pneumatic and Hydraulic Industry: We excel in producing pneumatic and hydraulic components like valves and pump bodies, guaranteeing the accuracy and superior sealing performance of each product.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. is a premier CNC machine tool company, seamlessly blending research and development, production, sales, and impeccable service. Upholding a philosophy of relentless pursuit for excellence and perfection, the company boasts formidable R&D prowess, refined manufacturing craftsmanship, and a holistic service framework. With a series of national patent technology certifications and the prestigious ISO9001 international quality system certifications under its belt, the company has proudly secured the EU CE qualification certification. In collaboration with international machine tool innovators, Dalian ZHIDECNC integrates production, academic insight, and cutting-edge research alongside esteemed universities, ensuring its continual advancement in the industry.Our unwavering commitment is towards offering users intelligent and fully-automated technical solutions for CNC precision machine tools. We create superior quality machine tool products that deliver unparalleled value, aiming to maximize the benefits for our esteemed users.
Opt for the ZD-G500 dual-spindle vertical machining center and acquire a high-performance, precision-engineered, and exceptionally reliable processing solution. With this choice, indulge in the comprehensive, superior-quality service that ZHIDECNC is renowned for. We warmly welcome inquiries and purchases from international customers!
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