Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual - Spindle Vertical Machining Center, a masterpiece of engineering excellence by Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art equipment is a testament to innovative design philosophies and sophisticated manufacturing techniques, offering unmatched precision, rigidity, and efficiency. It is engineered to handle large-scale production of intricate components, making it indispensable in sectors such as automotive parts, construction machinery, aerospace, electronics, and fluid power systems.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- With its dual high-speed spindles, this machine can simultaneously process two identical parts, significantly boosting efficiency and drastically reducing production cycles, perfectly catering to the demands of mass manufacturing.
- Fast Tool Change System
- Featuring a dual-servo tool arm-type tool magazine, the tool change is remarkably fast and stable, with a capacity of 24 * 2 (dual-gripper tool magazine). It accommodates tools with a maximum diameter of 80mm (full tool) and 160mm (adjacent tool), a maximum weight of 8kg, and a rapid tool change time of just 1.6 seconds. This system ensures swift tool replacements, minimizing auxiliary processing time.
(II) High - Precision Processing
- Advanced Transmission System
- The X/Y/Z1/Z2 axes feature linear guides, achieving a rapid traverse speed of 48m/min, positioning accuracy of 0.005mm, and repeat positioning accuracy of 0.003mm. This guarantees precise positioning and motion control throughout the machining process.
- High - Precision Spindle
- Spindles 1 and 2 achieve speeds of 8000rpm (belt) / 12000rpm (direct drive) in their respective modes, with a spindle taper of BT40, delivering high-speed and precision cutting capabilities for any task.
- Stable Structural Design
- Crafted with exceptional structural integrity, the machine utilizes top-grade materials to ensure rigidity and stability, effectively minimizing vibrations and deformations during operations, thereby preserving processing accuracy.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Paired with the Mitsubishi custom system, the center enables dual 2-axis bidirectional machining. Optional fourth-axis rotary table and brake tailstock facilitate multi-axis linkage machining of complex components, satisfying broad processing needs.
- Center Water - out and High - Pressure System
- The four-axis lead screw incorporates a center water-out and high-pressure system, effectively cooling tools and workpieces during machining. This ensures accuracy stability and aids chip removal, enhancing the quality of machined surfaces.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands at the pinnacle of the CNC machine tool industry, expertly blending research and development, production, sales, and customer service into a seamless experience. With an unwavering commitment to excellence and perfection, our company boasts formidable R & D capabilities, intricate manufacturing craftsmanship, and an all-encompassing service network. We have proudly secured multiple national patent technology certifications and the prestigious ISO9001 international quality system certification, alongside the esteemed EU CE qualification. Our innovative technical research is conducted in collaboration with renowned global machine tool manufacturers, combining practical production, academic learning, and cutting-edge research with leading universities worldwide.Our mission is to empower users with groundbreaking intelligent and unmanned CNC precision machine tool solutions, delivering exceptional quality machine tool products designed to maximize user value.
Opt for the ZD - G500 dual - spindle vertical machining center to experience unparalleled performance, exquisite high precision, and unmatched reliability. This exceptional equipment comes with ZHIDECNC's comprehensive high-quality service, ensuring your needs are met with utmost attention. We warmly welcome inquiries and purchases from our esteemed overseas clients!
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