Product ZD-G500: Attributes and Detailed Descriptions
Product Description
Detailed Photos
- Dual-Spindle and Dual-Channel Machining Center
- Introducing the groundbreaking High-Speed Dual-Spindle Machining Center by Dalian Zhide CNC Technology Co., Ltd-crafted for unparalleled production efficiency. This state-of-the-art equipment features dual spindles and dual channels, allowing for the concurrent machining of two workpieces, a feature that revolutionizes high-volume production by substantially boosting efficiency. The synchrony between the spindles ensures seamless operations, drastically cutting down production time while elevating output to new heights.
-
-
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm, offering ample space and versatility for a variety of workpieces.
- T-slot (number × width × spacing): 3×18×140mm, providing robust and secure mounting for tools and accessories.
- Maximum load-bearing capacity: 600 Kg, ensuring support for heavy-duty machining tasks.
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive), delivering exceptional performance for diverse applications.
- Taper: BT40, compatible with a wide range of tooling options.
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive), mirroring Spindle 1's capabilities for consistency and reliability.
- Taper: BT40, maintaining tooling versatility across operations.
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm, offering extensive reach and flexibility for complex machining tasks.
- Distance from spindle center to column: 635mm, optimizing space for workpiece maneuverability.
- Distance from spindle end face to worktable: 90 - 630mm, ensuring adaptability for varied workpiece thicknesses.
- Dual-spindle distance: 500mm, enabling effective dual-spindle operations without interference.
- Relative distance between dual-spindles: 90 - 530mm, offering flexibility for differing machining tasks.
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min, ensuring swift and efficient operation to reduce cycle times.
- Precision
- Positioning accuracy: ±0.005mm, guaranteeing precision and accuracy for high-quality machining.
- Repeat positioning accuracy: ±0.003mm, ensuring consistency and reliability in repeated tasks.
- Feed
- Cutting feed: 0 - 10000 mm/min, providing flexibility for a range of cutting speeds and materials.
- Guide rail type: Linear guide rail, ensuring smooth and precise movements across axes.
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine), maximizing tool availability for diverse operations.
- Maximum tool diameter (full-load): Φ80mm, accommodating a range of tool sizes for various applications.
- Maximum tool diameter (adjacent): Φ160mm, providing expanded capacity for larger tooling needs.
- Maximum tool weight: 8 Kg, supporting robust tooling for heavy-duty machining.
- Tool change time: 1.6 s, enabling rapid tool changes to minimize downtime.
- System
- System configuration: Mitsubishi/New-generation, offering advanced control and precision.
- Motor Power
- Spindle motor power: 11 Kw × 2, delivering robust power for demanding machining tasks.
- X/Y/Z1/Z2 three-axis motor power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Equipped with a state-of-the-art dual-servo tool arm magazine, this machine offers unparalleled tool change efficiency, significantly reducing downtime. Its rapid and dependable tool change mechanism ensures uninterrupted and streamlined machining. Boasting a capacity of 24×2, the dual manipulator magazine provides abundant storage for diverse tool types, granting swift access to the necessary tools for varied machining tasks-enhancing operational flexibility and boosting productivity.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 showcases a meticulously customized Mitsubishi system, enabling remarkable dual 2-axis bidirectional processing. Esteemed for its impeccable precision in motion control, it guarantees the meticulous and stable machining of intricate components. The user-friendly interface simplifies task setup and execution for operators, while the system's dependable reliability and cutting-edge diagnostic features significantly cut maintenance needs, maximizing uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Unlock greater potential with optional enhancements like the four-axis rotary table and brake tailstock, broadening the machine's capacity for complex part processing. The four-axis rotary table facilitates multi-angle machining, enabling the creation of detailed geometries with exceptional precision. Meanwhile, the brake tailstock ensures robust support during machining, particularly vital for long or slender workpieces. This versatile setup is indispensable for sectors such as aerospace and automotive, where intricate and precision-engineered components are paramount.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- Integrated with an advanced four-axis lead screw, central water outlet, and high-pressure system, this feature optimally cools during machining, mitigating thermal deformation and maintaining consistent precision. The high-pressure water also effectively flushes chips, keeping the area pristine and preventing chip buildup. This not only ensures superior surface quality but also prolongs tool life, significantly reducing the likelihood of tool breakage.
- Wide Range of Applications in Multiple Industries
- The ZD-G500's adaptability spans numerous industries, serving as a linchpin in automotive manufacturing for precision parts like engine components, transmissions, and chassis elements. In aerospace, it adeptly handles critical components such as turbine blades with stringent quality standards. For electronics, it crafts small, intricate parts precisely. Further extending its capabilities, it excels in producing parts for construction machinery, as well as pneumatic and hydraulic systems, delivering dependable, high-quality solutions across manufacturing sectors.
The ZD-G500 dual-spindle vertical machining center melds cutting-edge innovation with flexible configurations, presenting a holistic solution for mass production across diverse industries. Its superior features and steadfast performance position it as the go-to choice for manufacturers aiming to elevate productivity and quality in the fiercely competitive global market landscape.
Audited Supplier 
){kind=link}