“ Zd-C36 Precision Automated CNC Lathe

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Point to Point Control
• Control Method: Open-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Transport Package: Yes
• Specification: 1600*1700
• Trademark: ZHIDECNC
• Origin: China

Product Description

1. company introduction
Dalian Zhide CNC Technology Co., Ltd. is wholly owned by Dehaotong Mechanical and Electrical (Dalian) Co., LTD
subsidiary, Is a collection of research an d developmen t, produ ction, sales an d service in one of a professional
machine tool company, The company was founded in 20 1 1, Dedicated to the produ ction, sales an d service of high
precision CNC la the s, milling an d milling composite cen ter s, Accor din g to the techn ical cooperation of well-known for eign machine tool manufactur er s, Developmen t of high precision,
high efficien cy, high rig idity an d CNC machine tools, The company adher es to the cu stomer-center ed an d innovative
service con cept, Con figur in g of process an d techn ical service per sonn el, Established a stable pr e-sale an d after-sales
service system an d reliable techn ical suppor t capability, Can
be tailored to the u ser needs, Provide a complete set of high
-quality solu tion s, Become the most reliable par tn er of u ser s.
DEHTs Dalian Zhide CNC Technology, Over the years, the company has made deep
cultivation and painstaking research, On the path of independent research and
development and close cooperation with foreign technology, Successfully applied for a
number of national patent technology certification, At the same time, it has won the high-
tech enterprise qualification certificate, The company focuses on the development and
manufacturing of high-precision CNC machine tools, And has passed the ISO9000
international quality system certification; The double spindle and double channel vehicle
milling composite center developed by Zhide CNC has won the title of designated aircraft
in the aviation standard parts industry; CNC lathe automation machine, Its unique
automatic online technology, Humanized operation interface makes the processing of
parts fully automated into a standardized machine, The company adheres to the business
philosophy of morality, diligence and service in the heart, With its professional technical
expertise, Strict management system, Flexible operation mechanism by the majority of
users of the unanimous praise; Zhide CNC products are CNC precision lathe, machining
center, multi-axis complex milling machine series, Widely used in pneumatic hydraulic,
auto parts, home appliances, medical equipment and military aviation and other industries.

 

 

In order to fully serve new and old users, reduce costs, improve efficiency, and maximize the company s business involves machine tool manufacturing, equipment maintenance and technology development,  precision manufacturing,  machine  tool  accessories and  automatic  manufacturing,  and  solve  technical  problems  in product   development,   manufacturing,   precision   environmental protection,  efficient  and  diversified,  deep  and  efficient customer management mechanism, so as to provide customers with valuable services, customer satisfaction and reassuring.

 

Here is a detailed explanation of the specific parameters of the ZD - C36 model automated CNC lathe:
Basic machine information:
• Model: ZD - C36, this is the specific model identifier for this CNC lathe, used to distinguish it from other models produced by the company.
• Weight: 2400kg (4800 jin), the relatively heavy weight indicates that the machine structure is solid and stable, effectively resisting vibrations and other interferences during processing, ensuring processing accuracy. At the same time, when moving and installing, appropriate handling equipment should be prepared according to this weight, and the carrying capacity of the installation site should be ensured to be sufficient.
Processing capabilities:
• Maximum processing diameter:
• The standard maximum processing diameter for bar materials is 34mm, meaning that during normal processing of bar materials, the diameter cannot exceed 34 millimeters, otherwise the machine may not be able to effectively complete the processing.
• The maximum processing diameter with automatic loading and unloading is 200mm/85mm, indicating that for different workpiece conditions, the maximum diameter that can be processed varies. For example, for certain specific shapes or requirements, the maximum can be processed up to 200mm, while another situation might be 85mm.
• Maximum processing length:
• Under normal circumstances, the maximum processing length is 120mm, that is, without using the automatic loading and unloading system, the longest workpiece that can be processed is 120 millimeters.
• With automatic loading and unloading, the maximum processing length is 70mm. After enabling the automatic loading and unloading system, due to the characteristics of the system and other factors, the longest workpiece that can be processed is 70 millimeters.
CNC system part:
• Controller: Using Mitsubishi E80/M80 (optional), these two controllers from Mitsubishi are well-known and have good performance. You can choose the appropriate one according to specific needs to precisely control the processing process of the lathe.
• Interface: A2 - 4 interface, this interface is used for connection and communication with other devices, such as connecting external detection devices for real-time monitoring of the processing status, connecting with automated control systems to achieve more efficient automated production, etc.
• Spindle motor: The power is 3.7/5.5KW, and the power can be switched as needed. The lower power of 3.7KW may be suitable for some processing scenarios with high precision requirements and relatively easy material cutting difficulties; the 5.5KW power is larger, and when processing hard and large workpieces, it can provide more powerful power, driving the spindle to rotate the workpiece smoothly for cutting.
• Spindle speed: The range is 60 - 6000 rpm/min, and the speed can be flexibly adjusted. A low speed of about 60 rpm/min is suitable for processing large-diameter workpieces with high precision and surface roughness requirements, ensuring processing stability; a high speed of about 6000 rpm/min is conducive to processing small-diameter workpieces or quickly removing large amounts of material, improving processing efficiency.
Spindle, turret, and travel aspects:
• Spindle:
• There are 8 stations, meaning that the turret can install 8 different tools, and during processing, the tools can be quickly switched through the turret for different process operations, improving processing efficiency.
• X-axis ball screw 3210, Z-axis ball screw 3210, the ball screw is a key component controlling the movement of the spindle and tools, and its specifications affect the accuracy and stability of motion.
• X-axis travel is 145mm, controlling the movement distance of the tool in the lateral direction (vertical to the spindle axis), determining the size range of the workpiece in this direction, such as the depth of cut when turning the outer diameter of the workpiece, etc.
• Z-axis travel is 145mm, controlling the movement distance of the tool in the longitudinal direction (along the spindle axis), playing a decisive role in the cutting position of the workpiece length direction, and also affecting the maximum length of the workpiece that can be processed, etc.
Standard accessories:
• Standard hydraulic chuck, hydraulic rotary cylinder, and a series of other accessories. The hydraulic chuck is used to clamp the workpiece, ensuring the workpiece is fixed on the spindle; the hydraulic rotary cylinder works with the hydraulic chuck to realize its clamping, releasing, and other actions. The 8-station servo turret facilitates tool installation and switching; two boring tool holders and eight tool clamping blocks are used to fix the tools; the cooling pump and cooling water tank are used for cooling the processing process; the full protection sheet metal ensures operational safety; the automatic lubrication system ensures good lubrication of various parts of the machine tool; the feeding manipulator and conveyor belt are used for automatic loading and unloading (if the automatic loading and unloading system is selected).
These parameters comprehensively demonstrate the performance, processing capabilities, and accessories of the ZD - C36 model automated CNC lathe, helping users accurately understand whether the machine meets their production and processing needs.

2. Machine tool configuration
Precision C NC kn ife tower la the
au tomatic in tegrated machin e
 

1. Using standard conveyor belt inlet and out, about 70 pieces;
2. The workpiece adopts the three claw clamp clamp, the clamp clamp holds the
maximum outer diameter, to meet the processing of the two sequence of clamping;  3. Processing process: conveyor belt supply- - - -one sequence processing- - -   -online flip turn- - -two sequence processing- - -online detection
----Unloading to the conveyor belt;
4. Two processes and then the same equipment processing completed, unmanned  automatic processing;
5. The equipment has its own online detection function, can be
monitored for the product processing process, found the size will  immediately alarm;

 

Machine tool characteristics
1 small area, beautiful display for production management;
2 Integrated casting bed body, strong rigidity, high automatic running and closing efficiency;
3 High configuration, high precision, multifunction, high rigidity;
4 Line flip, online detection, one equipment can be processed two processes;
5 convenient for production group line, high degree of automation;
6 unmanned processing, one person can watch more than one, cost reduction and efficiency  of the weapon ;

 

 

standard layout
order numbe r	Main Part Name (Description )	ts	brand	quanti ty	remarks
1	lathe bed	ZD-C36	Meehanna	A
2	numerical control system	Mitsubishi	Mitsubishi	A set
3	Servo drive and electric motor	HG-E153S-D48	Mitsubishi	Two  sets
4	Spindle servo drive and electric motor	MY165-235CGDI2-01B000  /6 000	Mitsubishi	A set
5	lead screw	3210	Japan NSK/THK	Articl e 2
6	lead rail	30 / 35 rail (H, extended slide)	Japan THK	Two  sets
7	bearing	Special support bearing for ball rod (P4)	Japan NSK	2 To
8	main shaft bearing		Japan NSK	A set

 

9

DOTA

Servo horizontal type 8 station, with high pressure flushing

A set

 

High pressure flushing system Cold moving system lube oil system work light The original electrical Main pneumatic original Mechanical controller Robotic hand servo system band conveyor		Gear pump + filter element / / LED, IP67 protection level / / AM401-CPU1608TP MS1H1-75B30CB-A331Z Oil-resistant and anti-aging conveyor belt		ZD river  valley Schneider et al Japan SMC Huichuan Huichuan ZD	A set A set A set A set A batch of A batch of A set Two  sets A set	Standard / intermedi ate slots
order  number	parameter type		parameter values
1	Overall dimension of the whole line (length * width * height)		1600*1700* 1950
2	Single CNC lathe weight		About 2,400 KG
3	Voltage / air pressure		380V 50 HZ/ 0.6 Mpa

 

Additional configuration for product proofing
order  number	Main Part Name (Descript ion)	ts	brand	quantity	remarks
1	cam-ring chuck	5 Inch		One
2	Online flip	Pneumatic, displace ment		A set

 

		sensor
3	Multichan nel shunt  mechan ism	non- standard		A set
4	online  testing	non- standard		A set
5	hydraulic pressure  station	non- standard		A set
6	Water out of the cente r of  the spind le	non- standard		A set
7	Product proofin g tool  fixture	non- standard		A set

Installation conditions of the machine tool supporting equipment


(1) Ambient temperature : -10~ 50ºC ;
(2) Relative humidity : 20%~75% ;
(3) Vibration : the vibration acceleration is less than 0.5g ;
(4) Power supply : 3-phase 380V ± 10 ;
(5) Voltage fluctuation range : ± 10% ;
(6) Frequency : 50 HZ ;
Gas source required :
above 0.6 Mpa ; acceptance criteria
1. details are as follows :
1, the appearance of the machine tool no rust paint , no three leakage phenomenon ,
safe and reliable , reasonable layout and clean and standard , convenient operation and maintenance;
2 . The machine tool is rigid and reliable , is in normal operation , and meets the requirements of this technical agreement;
3. Check the performance , function and machining accuracy of the machine tool , and meet the requirements of the technical agreement and drawings;
4, the machine tool continuously run for 2 hours without fault after the trial cutting processing ,
5. Continuously process 20 pieces , the starting rate of the machine tool is 100 , and meet the requirements of the technical agreement and acceptance product drawings .
6 , installation and debugging and final acceptance can be by telephone or video
guidance , the buyer received the machine and accessories shall timely notify the
supplier , and by telephone guidance to assist installation machine debugging , and
provide technical support to provide convenient conditions , and ensure the integrity of the attachment , if the buyer factory and other problems cannot installation , according   to the factory date after a month shall be regarded as final acceptance;
After-sales service, training and delivery time
1. After-sales service and training services:
Warranty period for the machine tool after the acceptance of one year, one  year  for  the  machine  tool  for  damage  and  fault  free  damage  parts replacement, warranty human error caused by the cost of replacement parts, after the service, only charge parts cost, machine failure in 3 hours after receiving the repair  information telephone response,  in the telephone and video  can  not  solve  the  problem,  according  to  the  current  international situation,  in convenient  cases  to provide home  service, but all  expenses borne by the personnel travel.

 

After the equipment is sent by the demander, the supplier shall send the relevant technical materials and video training for equipment training,  installation and debugging,

2. Machine tool execution standard
GB/T16462.1-2007 "CNC lathe and turning center inspection conditions" part 1: horizontal machine tool geometric accuracy inspection and
GB/T16462.4-2007 "CNC lathe and turning Center inspection conditions"
Part 4: Positioning accuracy and repeated positioning accuracy inspection standard of linear rotation axis;
According to GB / T16462-1996 "CNC Lathes Precision Inspection" standard GB5226.1-2002 Mechanical safety. Mechanical and electrical equipment- -Part 1.
General technical conditions
 

inspecting item		Factory standard
positioning accuracy	X axle	0.003
	Z axle	0 003
Repeat position in g accuracy	X axle	±0.002
	Z axle	±0.002
Positive and negative difference	X axle	±0.002
	Z axle	±0.002

 

order numbe r	name	specifications and models	q u a nt it y
1	chuck  handle		A set	Put it in the accessory box
2	End face knife seat		A set	Put it in the machin e box
3	Boring  machine		Three  pieces	Pu t it in the accessory box
4	Boring knife  sleeve		Each 1 piece	Pu t it in the accessory box
5	Knife square combination  press block		Group 8	Pu t it in the machine box
6	parallels		Pay 4	Pu t it in the accessory box
9	horizontal plate		A set	Pu t it in the accessory box

 

10

inner hexagon spanner

Each 1 piece

Pu t it in the accessory box

 

1	operating in struction	Mechanical part (including qualificatio n certificate and packing list)	1 Book	Pu t it in the accessory box
2	operating in struction	Electrical part	1 Book	Pu t it in the accessory box
3	System operation manual		1 Book	Pu t it in the accessory box
4	System maintenance manual		1 Book	Pu t it in the accessory box
5	The knife tower instruction manual		1 Book	Pu t it in the accessory box
6	Card plate  specific at i on		1 Book	Pu t it in the accessory box
7	Oil cylinder instruction manual		1 Book	Pu t it in the accessory box

Standard accessories
 

NO	name Name	Quantity is Quantity
1.	Back g r o u n d editi n g fu n ctio n Back g r o u n d edit	1 set of One set
2.	Absol u te / i n c r eme n tal editi n g of Absol u te / i n c r eme n t ed it	1 set of One set
3.	X-axisdiameter / radius input "X" axisdiameter / radius	1 set of One set
4.	The decimal point is input to Decimal point inp ut	1 set of One set
5.	Constant surface cutting speed control for Constant surface speed control	1 set of One set
6.	Enter the tool offset value directly to the Direct inputof offset amount "A"	1 set of One set
7.	Single fixed loop Cannedcycle turning	1 set of One set

 

8.	Compound fixation back loop Multi repetitive cycles for turning	1 set of One set
9.	Tip tip arc compensation Tool nose radius compensation	1 set of One set
10.	Metric / metric conversion Switch Inch / metric conversion	1 set of One set
11.	Tool wear setting is Tool geometry offset and tool wear offset	1 set of One set
12.	G r aphical disp lay fu n ctio n Gr aphic disp lay	1 set of One set
13.	Self- diag n ostic fu n ctio n Au tomatic diag n osis	1 set of One set
14.	Return to the reference point / second reference point Reference / 2nd reference point retu rn	1 set of One set
15.	The CF card socket is Interface CF card	1 set of One set
16.	RS232 Interface, Interface RS-232	1 set of One set
17.	Processing time / quantity indicates functional Runhour / number ofparts dis play	1 set of One set
18.	Fast moving overload Rapid traverse override	1 set of One set
19.	Spring stylet device Collet Chuck	1 set of One set
20.	The spindle Cs contr ol the spindle Cs contr ol	1 set of One set
21.	Spindle orientation of the spindle positioning	1 set of One set
22.	Hydraulic clamping mechanism, Hyd. clamping lever agencies	1 set of One set
23.	The base base plate Tooling Plates	1 set of One set
24.	Left unilateral tool seat Single holder (L)	3 out of the three sea.
25.	Right unilateral tool seat Single holder (R)	2 sets of two sea.
26.	Bred tool holder holder	3 three sea
27.	Centralized lubrication unit Centralized lubrication device	1 set of One set
28.	Cutting oil filtration unit Cutting oil ins tallation	1 set of One set
29.	Working light, Work light	1 set of One set
30.	Signal lamp (3 colors) Signal lamp (3 colors)	1 set of One set
31.	C u tti n g oil ta n k : C u tti n g oil ta n k	1 set of One set
32.	Gr oun d foot Bed plates	1 set of One set

 

33.	tool Tool	1 set of One set
34.	hydraulic pressure station	1 set of One set
35.	2 years  of  Mitsubishi  warranty  period	The 1-year one year

Special matching
 

1,	High-pressure pump system (connected system, code control)	A set
2,	Electr ostatic oil mist collection system	A set
3,	Turkey engineering for product processing (tool, drilling fixture, knife holder)	A set
4,	Q u i lted ma n i p u lato r  a u tomat ic  o n l i n e  s y stem	A set