ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
Step into the future of manufacturing with the ZD - C36 Automated CNC Lathe by ZHIDECNC-a groundbreaking innovation that elevates the standards of precision, automation, and performance. This state-of-the-art machine is meticulously engineered to satisfy the extensive and demanding requirements of industries that value supreme quality and efficiency in machining.
1. Key Features
1.1 Exceptional Precision
- This lathe is equipped with a high-rigidity, low-center-of-gravity bed that is integrally cast, providing firm stability during machining operations. With spindle end/radial runout at a remarkable 0.002mm and positioning accuracy at 0.003mm, this machine ensures that every part meets the highest quality standards. It's the perfect choice for applications where precision is paramount and quality cannot be compromised.
1.2 Advanced Automation
- Outfitted with an advanced material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, adeptly handling both large and small batch workpieces with diverse geometrical configurations. For a fully automated production line, it can accommodate up to 10 machines. Additionally, an automatic chip conveyor and customizable material storage bins enhance automation, minimize manual labor, and boost productivity.
1.3 High-Quality Components
- Incorporating premium imported pneumatic components and the reputable Mitsubishi control system, this machine boasts an impressive TK wire cup guide rail and imported servo turret, ensuring smooth, precise movements. The inclusion of an online inspection device facilitates real-time process monitoring, effectively preventing batch defects and allowing for immediate corrective actions, thereby guaranteeing consistent, high-quality output.
1.4 Flexible Configuration
- The ZD - C36 offers unparalleled flexibility with the option to integrate an automatic bar feeder, significantly boosting material handling. Additional features like online measurement, tool breakage detection, and automatic flipping mechanisms can be customized to meet unique production needs, making the lathe ideal for a diverse range of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- This machine is engineered to process bar stock up to a maximum diameter of 34mm. For operations involving automatic loading and unloading, it supports a maximum machining diameter of 200mm (85mm with automatic operations) and a machining length up to 120mm (70mm with automatic operations), making it a versatile choice for varied machining tasks.
2.2 Spindle Specifications
- With a spindle motor power output of 3.7/5.5KW, the spindle delivers rotational speeds from 60 to 6000 RPM, offering high torque and smooth operation. This ensures efficient material removal and enhances overall machining performance.
2.3 Axis Movements
- Both the X-axis and Z-axis offer a travel distance of 145mm. Equipped with 3210-sized ball screws for these axes, the machine ensures precise, repeatable positioning. The tool height is standardized at 20mm, with an overall bed structure designed for superior rigidity and stability.
2.4 Machine Dimensions and Weight
- Occupying a compact area of 1600 x 1700mm and standing at a height of 2300mm, the machine weighs approximately 2400kg. This robust yet space-efficient design is ideal for a range of machining environments.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, a hydraulic rotary cylinder, an 8-station turret, dual tool holders, pressure blocks, a cooling system with an integrated water tank, a full protective enclosure, an automatic lubrication system, and a material handling robot with a conveyor belt. Additionally, a high-pressure pump system and an oil mist collection system are included. Optional enhancements such as an automatic bar feeder, chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms can further amplify the machine's capabilities.
3. Applications
The ZD - C36 Automated CNC Lathe serves a versatile range of industries, effectively revolutionizing processes within sectors such as:
3.1 Automotive and Motorcycle Components
- In the dynamic automotive and motorcycle manufacturing domains, precision in machining engine parts, transmission components, and chassis elements is non-negotiable. The ZD - C36, with its prowess in handling intricate geometries and stringent tolerances, is the quintessential machine for crafting superior components that align with the rigorous performance and safety benchmarks of these industries.
3.2 Pneumatic and Hydraulic Systems
- For manufacturing pneumatic and hydraulic cylinders, valves, and fittings, the lathe's precision and automation are pivotal. These attributes ensure uniform quality and dimensional precision, crucial for the efficient operation of systems prevalent in industrial machinery, automation setups, and transport sectors.
3.3 Home Appliances and Sanitary Ware
- Producing components for home appliances like washing machines, refrigerators, and air conditioners, as well as sanitary ware such as faucets and showerheads, demands exceptional precision. The ZD - C36 excels in crafting these parts with outstanding surface finishes, thereby enhancing the quality and visual appeal of the consumer products.
3.4 Medical Devices
- Within the medical industry, the fabrication of surgical instruments, implants, and diagnostic tools necessitates unparalleled precision and quality. The ZD - C36's state-of-the-art features and dependable performance render it ideal for machining pivotal medical components, thus ensuring patient safety and procedural efficacy.
4. Advantages
4.1 Enhanced Productivity
- Integrating high-speed machining with automated material handling and real-time inspection, the ZD - C36 facilitates seamless and prolific production. Its capacity to swiftly transition between diverse workpiece geometries and batch sizes optimizes productivity, slashing cycle times and boosting output.
4.2 Uncompromised Quality
- Endowed with precise machining capabilities and inherent quality control mechanisms, the ZD - C36 guarantees that every part machined surpasses stringent quality criteria. This diminishes rework and waste, bolstering the reputation of manufacturers leveraging this advanced machine in their production paradigms.
4.3 Cost-Effectiveness
- By curtailing human error, minimizing material wastage, and amplifying production efficiency, the ZD - C36 promises substantial cost efficiencies over the long term. The upfront investment in this cutting-edge tool is rapidly counterbalanced by the enhanced productivity and quality improvements it injects into the manufacturing process.
4.4 Ease of Use and Integration
- Crafted with user accessibility at its core, the machine features the intuitive Mitsubishi control system for seamless programming and operation. This empowers operators to swiftly grasp and master its functionalities. Moreover, the lathe's modular design and compatibility with a spectrum of automation peripherals ensure effortless integration into pre-existing production lines.
Product Description
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Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC is a remarkable advancement in the world of precision machining technology. This state-of-the-art machine perfectly blends cutting-edge features with dependable performance, making it an indispensable resource for manufacturers aiming to maintain a competitive edge in today's fast-paced and ever-evolving industrial environment. Whether you're aiming for high-volume production runs or tackling the machining of intricate, precision components, the ZD - C36 stands as the ultimate choice for achieving unparalleled excellence in machining operations.
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