The ZD - V1160 Machining Center: A Recommendation for Precision and Performance
Esteemed Customer,
I am Kin, representing Dalian Zhide Numerical Control Technology Co., Ltd., a leader in the CNC machine tool industry. We are devoted to offering premium products and unparalleled services. Today, it is my privilege to present to you our exceptional offering - the ZD - V1160 Machining Center.
1. Delving into Dalian Zhide Numerical Control Technology Co., Ltd.
Since our inception in 2011, we have been at the forefront of innovation in R & D, manufacturing, sales, and after-sales of CNC machinery. Our highly skilled R & D team, cutting-edge production facilities, and rigorous quality control have earned us esteemed certifications such as ISO9001 and the EU CE certification. Our products are acclaimed both domestically and internationally, aiding numerous businesses in enhancing productivity and product quality.
2. Comprehensive Features of the ZD - V1160 Machining Center
The ZD - V1160 is engineered for superior performance, catering to the multifaceted demands of contemporary manufacturing. Its remarkable stability, precision, and robust processing capabilities make it a quintessential asset across sectors like automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 Superior High-Strength Casting
Constructed with high-strength Meehanite cast iron, the ZD - V1160's core components - bed, column, and saddle - undergo annealing to alleviate internal stress. This ensures exceptional vibration dampening and enduring stability, minimizing the impact of cutting forces on machining precision, and guaranteeing unwavering steadiness during high-speed, heavy-duty operations.
3.2 Robust Rigid Structure
With a robust box-type design, the machine boasts unparalleled rigidity and strength. The wide-span guide rails and large-diameter ball screws facilitate smooth axis movement and precise positioning. The machine's symmetric support structure amplifies its overall stability, allowing it to endure extensive cutting forces without compromising its integrity.
4. Cutting-Edge Technical Specifications
4.1 Worktable Dimensions and Features
- Dimension: The expansive 1200×600mm worktable offers ample space for machining an array of workpiece sizes.
- Load Bearing Capacity: Capable of supporting up to 1000kg, it is adept at handling large, heavy-duty workpieces.
- Convenient T-Slots: The worktable is equipped with strategically designed T-slots (refer to product manual for specifications) for secure and reliable clamping of workpieces and fixtures during machining.
4.2 Precision Axis Movements
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- Traverse Range for X-Axis: Spanning 1100mm, the X-axis accommodates extensive horizontal movement, ideal for long workpieces.
- Traverse Range for Y-Axis: With a 610mm range, the Y-axis provides ample front-to-back machining space.
- Traverse Range for Z-Axis: A 610mm Z-axis travel meets diverse height requirements for workpiece machining.
- Rapid Movement Speed: With a swift 36m/min movement speed across X, Y, and Z axes, non-cutting intervals are minimized, boosting production efficiency.
- Precision Positioning and Accuracy: The positioning accuracy of each axis is a groundbreaking 0.004/300mm, complemented by an awe-inspiring repeat positioning accuracy of ±0.002/300mm. This exceptional precision positioning assures that the machining accuracy of each workpiece effortlessly meets the most rigorous standards, elevating your production capabilities.
4.3 Spindle
- Spindle Taper: Experience the robust performance of our spindle with a BT40/BT50 taper (tailored to your specific requirements). This taper provides formidable clamping force, guaranteeing unwavering tool stability even during high-speed rotations, enhancing both productivity and precision.
- Spindle Speed: With a versatile spindle speed range of 8000/10000 rpm (belt/direct-drive), this machine adapts seamlessly to various machining processes and material types. Opt for higher speeds to achieve a superior surface finish on aluminum alloys, or select lower speeds to maintain tool strength and machining quality on high-hardness alloy steels.
- Spindle Power: The spindle motor power, rated at 15/18.5KW, endows the machine with formidable energy for high-speed and heavy-duty cutting tasks. This dynamic spindle effortlessly processes a myriad of materials including steel, cast iron, aluminum alloy, and non-metallic substances, broadening your machining horizons.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 boasts a tool magazine with a substantial capacity (refer to the product manual for specifics), enabling the storage of multiple tools for automatic tool changes during machining. This innovation reduces tool change times and augments production efficiency, streamlining your workflow.
- Tool Change Time: Enjoy the advantage of a remarkably swift tool change time (details available in the product manual), ensuring a seamless transition between diverse machining processes. This significantly reduces production downtime, enhancing overall operational efficiency.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 exemplifies superior milling capabilities, whether it's face milling, end milling, or contour milling. Its high-speed spindle and precise axis control facilitate the processing of intricate shapes with smooth surfaces and stringent dimensional precision. For instance, it meticulously controls cavity shapes and sizes in mold milling, ensuring exceptional mold quality.
5.2 Drilling
In drilling operations, this machine excels in ensuring perfect perpendicularity and precise accuracy of holes. Its high-torque spindle swiftly drives the drill bit through various materials, while precise axis positioning ensures hole placements align with design specifications. This precision is crucial for components with multiple holes, such as engine blocks.
5.3 Tapping
Proficiency in tapping operations is another hallmark of the ZD-V1160. It delivers high-speed, precise tapping, ensuring thread quality and pitch accuracy. Whether dealing with small or large diameter threads, this machine performs tapping operations with unmatched stability.
6. Control System
The ZD-V1160 is equipped with an advanced control system, such as the Mitsubishi/Fanuc system, tailored to your preference. This state-of-the-art system offers a user-friendly interface, intuitive programming functions, and high-speed processing prowess. It facilitates automated machining control, real-time monitoring of machine status, and provides features like error diagnosis and alerts, simplifying both operation and maintenance.
7. Optional Accessories
To impeccably cater to your specific processing requirements, the ZD-V1160 offers an extensive array of optional accessories, including:
- Fourth-Axis Rotary Table: This innovative accessory significantly expands the machining capabilities of our CNC machine. It empowers users to execute complex curved surfaces and multi-face processing requirements with unparalleled precision. For instance, when crafting intricate impellers, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes to accomplish the machining of complex blade surfaces, ensuring superior results each time.
- Cooling and Lubrication Systems: We offer a diverse range of advanced cooling and lubrication systems meticulously designed to maintain optimal machine performance during operations. Our high-pressure cooling system efficiently reduces the temperature of tools and workpieces, resulting in enhanced surface quality and prolonged tool life. Additionally, the automatic lubrication system guarantees the smooth movement of all moving parts, significantly minimizing wear and tear, while reducing maintenance costs.
- Tool Monitoring System: Our cutting-edge tool monitoring system provides real-time oversight of tool wear and breakage during machining operations. Upon detecting a tool failure, it promptly issues an alarm signal, allowing operators to swiftly replace tools, thereby preventing processing errors and minimizing material waste.
8. After - Sales Service
Recognizing the paramount importance of after-sales service to your production success, we present a robust and comprehensive after-sales service system:
- Installation and Commissioning: Our team of seasoned technical experts delivers on-site installation and commissioning services, ensuring that your machine is operational and ready for use at the earliest opportunity.
- Training: We offer specialized training for both operators and maintenance personnel, facilitating the rapid acquisition of essential skills for seamless machine operation and maintenance.
- Warranty: The ZD - V1160 is backed by a [X]-month warranty period, during which any quality issues with the machine are addressed through complimentary repair or part replacement services.
- Technical Support: Our technical support team is at your service 24/7, ready to address your inquiries and resolve any issues. We also offer swift remote technical support via the Internet to meet your needs without delay.
9. Conclusion
The ZD - V1160 machining center stands as a testament to high-performance and reliability. With its exceptional structural design, precision machining capabilities, and unparalleled after-sales service, it is an ideal choice for fulfilling your manufacturing requirements.
To tailor the most suitable machining solution for your needs, please provide us with the engineering drawings of the parts you intend to process. This will enable us to conduct a thorough analysis of your specific requirements and recommend the optimal configuration and accessories for your ZD - V1160.
For any inquiries or additional information, please do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you and contribute to your business's success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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