Introducing the ZD - V1160 Machining Center: A Premier Recommendation
Esteemed Customer,
Greetings! I am Kin, representing Dalian Zhide Numerical Control Technology Co., Ltd., a leading enterprise in the CNC machine tool industry. Our mission is to deliver top-tier products and exceptional services. It is with great pleasure that I present to you our remarkable innovation - the ZD - V1160 Machining Center.
1. Who We Are: Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, Dalian Zhide has diligently pursued excellence in the R&D, manufacturing, sales, and customer service of CNC machine tools. Driven by a distinguished R&D team, cutting-edge production facilities, and a stringent quality control system, we proudly hold esteemed certifications like the ISO9001 international quality system certification and EU CE certification. Our offerings are celebrated both domestically and internationally, empowering our clients to boost production efficiency and enhance product quality.
2. Discover the Features of the ZD - V1160 Machining Center
Crafted for high performance, the ZD - V1160 Machining Center addresses the complex demands of contemporary manufacturing. It boasts unrivaled stability, precision, and processing prowess, rendering it an optimal selection for industries such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design Excellence
3.1 Robust High - Strength Casting
Engineered with high-strength Meehanite cast iron, the foundational elements of the ZD - V1160, including the bed, column, and saddle, undergo annealing treatment to counter internal stress. This results in superior vibration absorption and enduring stability, minimizing the cutting force's impact on machining accuracy, especially during high-speed, heavy-load tasks.
3.2 Unyielding Rigid Structure
The machine's box-type design is synonymous with exceptional rigidity and strength. Wide-span guide rails and large-diameter ball screws guarantee seamless axis movement and precise positioning. The symmetrically placed support structure fortifies the machine's stability, ensuring it withstands substantial cutting forces without compromising its form.
4. Technical Specifications Unveiled
4.1 Worktable Attributes
- Size: With dimensions of 1200×600mm, the worktable offers a generous workspace, accommodating a vast array of workpiece sizes.
- Load Capacity: Capable of sustaining up to 1000kg, it's designed for processing substantial and heavyweight workpieces.
- T - Slots: Equipped with T-slots of specified number, width, and pitch (please refer to the product manual for specifics), these slots facilitate secure workpiece and fixture clamping during machining.
4.2 Axis Movement Dynamics
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: Spanning 1100mm, the X-axis travel accommodates extensive horizontal movements, suitable for processing long workpieces.
- Y - Axis Travel: With 610mm of travel, the Y-axis offers ample space for front-to-back workpiece machining.
- Z - Axis Travel: Measuring 610mm, the Z-axis travel caters to the machining of workpieces with varying heights.
- Rapid Movement Speed: The X, Y, and Z axes boast a fast-moving speed of 36m/min, significantly reducing non-cutting time to enhance production efficiency.
- Pinpoint Positioning Precision: Experience unparalleled precision with our CNC Machining Center! Each axis boasts a remarkable positioning accuracy of 0.004/300mm, while the repeat positioning accuracy is an impressive ±0.002/300mm. This level of precision ensures that every workpiece meets the most stringent machining requirements, elevating your production to new heights.
4.3 Spindle
- Spindle Taper: Our spindle, available in BT40/BT50 taper options (customizable to your needs), delivers exceptional clamping force. It ensures unparalleled tool stability during high-speed rotations, providing you with the utmost reliability and performance.
- Spindle Speed: The spindle speed range extends from 8000 to 10000 rpm (belt or direct-drive), offering unparalleled versatility for various machining processes and materials. Choose higher speeds for aluminum alloys to achieve a pristine surface finish, or opt for slower speeds with high-hardness alloy steels to maintain tool integrity and superior machining quality.
- Spindle Power: With a spindle motor power of 15/18.5KW, this machine delivers robust power for high-speed and heavy-duty cutting. It seamlessly handles a diverse range of materials, from steel and cast iron to aluminum alloys and non-metallic materials, making it your go-to solution for versatile machining tasks.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes equipped with a spacious tool magazine (refer to the specific product manual for details), accommodating multiple tools for automated tool changes. This reduces tool change time, markedly boosting production efficiency and ensuring seamless operations.
- Tool Change Time: Enjoy remarkably short tool change times (refer to the product manual for specifics), facilitating smooth transitions between machining processes and minimizing production downtime, thus maximizing your operational efficiency.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling, whether it's face, end, or contour milling. Achieve high-precision machining with its high-speed spindle and precise axis movement control, adeptly handling complex shapes with smooth surfaces and stringent dimensional accuracy. When milling mold cavities, you can expect precise control over shape and size, ensuring unparalleled mold quality.
5.2 Drilling
In drilling tasks, our machine guarantees impeccable perpendicularity and accuracy of holes. The high-torque spindle penetrates various materials swiftly, and the precise axis positioning ensures compliance with design requirements. This is crucial for parts with multiple holes, such as engine blocks, where precision is paramount.
5.3 Tapping
The ZD-V1160 demonstrates outstanding proficiency in tapping operations. It executes high-speed, precise tapping, guaranteeing superior thread quality and pitch accuracy. Whether working with small or large-diameter threads, trust our machine to complete tapping operations with remarkable stability.
6. Control System
The ZD-V1160 is outfitted with an advanced control system (such as Mitsubishi/Fanuc, customizable to your preference). Featuring a user-friendly interface, intuitive programming, and high-speed processing, it automates machining, monitors real-time status, and offers error diagnostics and alarms. This system simplifies operations and maintenance, making it a breeze for operators to manage.
7. Optional Accessories
To cater to your unique machining needs, the ZD-V1160 offers an array of optional accessories, including:
- Fourth-Axis Rotary Table: Enhance your machine's capabilities with this remarkable accessory, designed to widen the machining scope, allowing for the intricate crafting of complex curved surfaces and multi-faceted parts. For instance, when shaping impellers, the fourth-axis rotary table works harmoniously with the X, Y, and Z axes to intricately craft complex blade surfaces with precision.
- Cooling and Lubrication Systems: We offer an array of advanced cooling and lubrication systems designed to maintain optimal machine performance during machining. Our robust high-pressure cooling system efficiently cools both tool and workpiece, elevating the surface finish of the workpiece and significantly prolonging tool lifespan. Additionally, our automatic lubrication system guarantees seamless operation of all moving components, minimizing wear, tear, and maintenance expenses.
- Tool Monitoring System: Our cutting-edge system monitors tool condition in real-time, detecting wear and breakage as it happens. Upon detecting a fault, it promptly sends an alert, enabling timely tool replacement and preventing processing errors, ensuring no wastage of valuable workpieces.
8. After-Sales Service
We prioritize your production's success, thus offering a robust after-sales service system designed to support you fully:
- Installation and Commissioning: Benefit from our expert technical team, who will perform on-site installation and commissioning, ensuring your machine is operational without delay.
- Training: We conduct comprehensive training sessions for both operators and maintenance staff, empowering them with the necessary skills to efficiently operate and maintain the machine.
- Warranty: The ZD-V1160 is backed by an [X]-month warranty. Within this timeframe, any machine quality issues will be addressed with free repairs or part replacements, ensuring your uninterrupted operations.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to resolve any inquiries or issues you may encounter. We also offer swift remote technical support via the Internet to promptly address your needs.
9. Conclusion
The ZD-V1160 machining center is a pinnacle of high-performance and reliability. Its superior structural design, precision machining capabilities, and comprehensive after-sales service make it an exceptional choice for fulfilling your manufacturing aspirations.
To tailor the perfect machining solution for you, kindly send us the engineering drawings of your intended parts. This will allow us to meticulously analyze your specific needs and recommend the ideal configuration and accessories for the ZD-V1160.
Should you have any questions or require further details, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We are eager to collaborate with you, paving the way for greater triumphs in your business endeavors.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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