Fully Automated Machining with Gantry Manipulator for Streamlined Production

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unleash the Power of Precision: Discover the Unmatched Advantages of Our Leading-Edge Product Design

Product Description

Detailed Photos

 

• High-precision Processing Guarantee: The integrally cast, low-center-of-gravity bed offers an exceptionally stable foundation, minimizing vibrations during intricate processing. Each component of the motion mechanism is meticulously processed and assembled, ensuring superior fitting accuracy. With a uniquely designed structure and innovative control methods, thermal displacement is expertly managed. Boasting an impressive spindle end/radius runout accuracy of 0.002mm and positioning accuracy of 0.003mm, this machine meets the most stringent precision requirements for parts processing.

• Highly Automated Integration: Discover unparalleled production efficiency with our integrated feeding and loading/unloading manipulator, perfect for both mass production and small-batch, multi-variety processing. Experience reduced labor costs and increased productivity with the optional fully automated production line, which supports up to 10 machine tools in a seamless line grouping for unmanned processing. This cutting-edge solution allows one operator to oversee multiple devices, significantly slashing costs while enhancing operational efficiency.
• High Configuration and Stability: Our machine is equipped with imported pneumatic components renowned for their reliable quality and stability. The advanced Mitsubishi system, featuring the EB0/M8D controllers and the A2-4 numerical control interface, provides remarkable computing speed and precise control. Enhanced with the TK wire cup guide rail and imported servo turret, the machine tool achieves outstanding processing accuracy and rigidity, setting new standards in precision machining.
• Flexible Combination and Customization: Tailor your production with our versatile automatic loading and unloading systems, such as the automatic bar feeder. Benefit from a suite of multiple optional functions, including automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to specific process requirements. This flexibility significantly improves the versatility and adaptability of our equipment, ensuring it meets diverse production needs.
• Full Protection and Stable Operation: Our machine is fortified with high-quality internal protection and a robust sheet metal outer cover, effectively isolating the processing area from external elements. This design prevents chips and coolant splash, ensuring a safe and reliable processing environment. An automatic lubrication system is in place to regularly and precisely lubricate each moving part, reducing wear and guaranteeing stable, uninterrupted operation.

Application Fields

• Automotive Parts Processing: Ideal for the precise processing of automotive components, our machine tackles engine, transmission, and chassis parts with ease. From shafts and discs to gears, it satisfies the high-precision and efficiency demands of the automotive industry.
• Aerospace Parts Processing: Perfect for the aerospace sector, this machine excels in crafting precision parts like aircraft engine blades, landing gear, and aerospace pipes. It ensures impeccable processing accuracy and quality vital to aerospace applications.
• Electronic Equipment Parts Processing: Specializing in small precision parts for electronic equipment, our machine adeptly handles metal casings, connectors, and shafts for mobile phones and computers, meeting the electronics industry's demand for high precision and flawless surface quality.
• Medical Device Parts Processing: Create precision parts for medical devices with confidence. From surgical instruments and implants to medical device casings, our machine guarantees the utmost safety and reliability required for medical applications.

After-sales Service

• Installation and Commissioning: Our team of professional technicians provides expert installation and commissioning services at your site, ensuring your equipment is operational and optimized for performance.
• Training Service: We offer comprehensive operation and maintenance training, empowering users to master equipment operation and maintenance, thereby enhancing its efficiency and extending its service life.
• Warranty Service: Enjoy peace of mind with our warranty service, which covers free repairs or part replacements for equipment failures due to quality issues, within the warranty period.
• Maintenance Service: Establish an impeccable and comprehensive after-sales service network. Swiftly respond to user maintenance needs, ensuring prompt and efficient maintenance services that minimize equipment downtime, thus enhancing productivity and user satisfaction.
• Spare Parts Supply: Guarantee a robust and ample supply of genuine factory spare parts. Deliver timely and precise spare parts replacement services, ensuring the seamless and uninterrupted operation of the equipment, thereby maintaining optimal performance and reliability.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -