ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the realm of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a transformative force, redefining excellence in precision, automation, and performance. This cutting-edge machine tool is meticulously designed to address the multifaceted and exacting demands of industries that prioritize superior-quality machining with unparalleled efficiency.
1. Key Features
1.1 Exceptional Precision
- The lathe boasts a high-rigidity, low-center-of-gravity bed, integrally cast to maintain stable machining conditions. It offers an extraordinary spindle end/radial runout precision of 0.002mm and a positioning accuracy of 0.003mm. This unmatched level of precision ensures that every machined component satisfies the strictest quality standards, making this lathe indispensable for applications where precision is paramount.
1.2 Advanced Automation
- Outfitted with a sophisticated material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, facilitating effortless processing of diverse workpiece batches. It can be tailored to include an optional, fully automated production line, accommodating up to 10 machines. An automatic chip conveyor and customizable material storage bins further enhance automation, minimizing human input and maximizing productivity.
1.3 High-Quality Components
- This machine integrates premium imported pneumatic components with a Mitsubishi control system. The TK wire cup guide rail and imported servo turret ensure smooth, precise movement. Additionally, an online inspection device is available, enabling real-time process monitoring to help prevent batch defects and allow for immediate corrective actions, thereby guaranteeing consistent quality.
1.4 Flexible Configuration
- The ZD - C36 provides the versatility to pair with an automatic bar feeder, enhancing material handling efficiency. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be incorporated to fulfill specific production needs, making the lathe perfect for a vast array of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- Able to process bar stock with a maximum diameter of 34mm, this lathe achieves a maximum machining diameter of 200mm for automatic operations (85mm with auto loading/unloading) and a machining length of 120mm (70mm with auto loading/unloading).
2.2 Spindle Specifications
- The spindle motor delivers a power output of 3.7/5.5KW and operates at speeds from 60 to 6000 RPM. Designed with high torque and smooth operations in mind, the spindle ensures efficient material removal, optimizing performance.
2.3 Axis Movements
- Both the X-axis and Z-axis boast a travel distance of 145mm each. Enhanced by 3210-sized ball screws, these axes assure precise, repeatable positioning. The 20mm tool height and robust bed structure collectively maximize rigidity and stability.
2.4 Machine Dimensions and Weight
- The machine compacts into a space of 1600 x 1700mm with a height of 2300mm. Weighing approximately 2400kg, it offers a robust yet compact solution adaptable to various machining environments.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, rotary cylinder, and 8-station turret, plus two tool holders, eight pressure blocks, a cooling system with integrated water tank, a protective enclosure, automatic lubrication, a material handling robot with a conveyor belt, a high-pressure pump, and oil mist collection system. Optional enhancements like an automatic bar feeder, chip conveyor, online inspection, tool breakage detection, and flipping mechanisms can further augment this machine's capabilities.
3. Applications
The ZD - C36 Automated CNC Lathe thrives across a multitude of industrial applications, embodying versatility and precision. Its reach extends far beyond, encompassing diverse sectors and serving as a powerhouse in modern manufacturing.
3.1 Automotive and Motorcycle Components
- In the highly demanding automotive and motorcycle sectors, every component from engine parts to transmission systems must meet rigorous standards of precision. The ZD - C36 excels in crafting these intricate geometries, delivering impeccable quality and ensuring these high-performance parts adhere to strict safety criteria, making it the go-to solution for industry leaders.
3.2 Pneumatic and Hydraulic Systems
- For the intricate production of pneumatic and hydraulic cylinders, valves, and fittings, the ZD - C36 stands out with its exceptional precision and advanced automation. It guarantees unwavering quality and accurate dimensions, crucial for the flawless operation of systems essential in industrial machinery, automation, and transportation sectors.
3.3 Home Appliances and Sanitary Ware
- In the realm of home appliances and sanitary ware, precision machining is key to achieving superior product quality. The ZD - C36 rises to the challenge, efficiently producing parts for washing machines, refrigerators, and faucets with outstanding surface finishes that elevate the final products' appeal and performance.
3.4 Medical Devices
- The medical industry demands unparalleled precision and reliability for its critical components. The ZD - C36, with its cutting-edge features, expertly crafts surgical instruments, implants, and diagnostic tools, ensuring each piece upholds the highest standards for patient safety and procedural success.
4. Advantages
4.1 Enhanced Productivity
- Through a dynamic blend of high-speed machining, automated handling, and real-time inspections, the ZD - C36 propels productivity to new heights. Its ability to swiftly adapt to varying geometries and batch sizes streamlines production, significantly cutting cycle times and boosting output.
4.2 Uncompromised Quality
- Equipped with precise machining capabilities and integrated quality control, the ZD - C36 assures each component surpasses stringent quality benchmarks. This dedication to excellence minimizes rework, enhances productivity, and boosts the reputation of manufacturers relying on this machine for superior results.
4.3 Cost-Effectiveness
- By drastically reducing human error, curbing material waste, and optimizing efficiency, the ZD - C36 promises substantial long-term cost benefits. The initial investment is swiftly recouped through elevated productivity and quality, reinforcing its value in the manufacturing landscape.
4.4 Ease of Use and Integration
- Designed for user-friendliness, the ZD - C36 features the intuitive Mitsubishi control system, streamlining programming and operation. Operators quickly master its capabilities, while its modular design ensures seamless integration with existing production lines and diverse automation peripherals.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a monumental advancement in the realm of precision machining technology. This remarkable machinery combines a suite of cutting-edge features with unwavering performance, making it an indispensable asset for manufacturers aiming to maintain a competitive edge in today's fast-paced industrial ecosystem. Whether your focus is on large-scale production runs or the intricate machining of complex, precision components, the ZD - C36 emerges as the quintessential solution for achieving unparalleled excellence in your machining operations.
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