Automated Machining with Integrated Gantry Manipulator for Maximum Efficiency

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the Unmatched Benefits of Our Cutting-Edge Technology

Product Description

Detailed Photos

 

• High-precision Processing Guarantee: Discover the exceptional foundation of our integrally cast low-center-of-gravity bed, designed to provide unmatched stability and minimize vibrations during operations. With our precisely engineered and meticulously assembled motion mechanism, the fitting accuracy of every component is ensured, delivering superior performance. Our innovative structure and control method expertly manage thermal displacement, achieving spindle end/radius runout accuracy of 0.002mm and positioning accuracy of 0.003mm, meeting the most exacting precision parts processing standards.

• Highly Automated Integration: Experience the future of production with our integrated feeding and loading/unloading manipulator, crafted for seamless automation in mass production or small-batch multi-variety processing. This advanced system significantly boosts production efficiency while slashing labor costs. For those seeking the pinnacle of automation, our optional fully automated production line can accommodate up to 10 machine tool sets, facilitating unmanned processing. Imagine managing multiple devices with ease, a true revolution in cost reduction and efficiency enhancement.
• High Configuration and Stability: Elevate your machining experience with our imported pneumatic components, renowned for their superior quality and consistent performance. Harness the power of the Mitsubishi system from Japan, with options like the Mitsubishi EB0/M8D controller, and a numerical control system interface A2-4 for remarkable computing speed and control accuracy. Further augmenting our machine tool's capabilities are the TK wire cup guide rail and imported servo turret, enhancing processing precision and the robustness of the machinery.
• Flexible Combination and Customization: Tailor your production processes with our versatile automatic loading and unloading system, adaptable for various configurations, including an automatic bar feeder. Our system is enriched with multiple optional features such as automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to fit your specific process requirements. This ability to adapt enhances both the versatility and flexibility of our equipment, perfectly aligning with your unique production demands.
• Full Protection and Stable Operation: Enjoy peace of mind with our premium full-protection internal shielding and robust sheet metal outer cover, effectively isolating the processing area to prevent chips and coolant from escaping. This design ensures safe, reliable machining. Our machine tool includes an automatic lubrication system, which consistently and efficiently lubricates each moving part, reducing wear and ensuring the stable, long-term operation of the machinery.

Application Fields

• Automotive Parts Processing: Perfectly suited for the automotive industry, our machinery processes engine, transmission, and chassis components with remarkable precision. Whether it's shafts, discs, or gears, meet your high-precision and high-efficiency processing needs effortlessly, ensuring every part aligns with industry standards.
• Aerospace Parts Processing: Our technology excels in the aerospace sector, adept at handling high-precision parts like aircraft engine blades, landing gear components, and aerospace pipes. Each piece is crafted to meet rigorous standards for accuracy and quality, assuring performance excellence in every aerospace application.
• Electronic Equipment Parts Processing: Specializing in the electronics industry, our equipment is ideal for crafting small precision parts, including metal casings, connectors, and shafts for mobile phones and computers, upholding the highest standards for precision and surface quality.
• Medical Device Parts Processing: Dedicated to the medical sector, our machines manufacture surgical instruments, implants, and medical device casings with unmatched precision, ensuring every product meets stringent safety and reliability requirements for medical applications.

After-sales Service

• Installation and Commissioning: Benefit from our team of expert technicians who will install and commission your equipment onsite, ensuring seamless integration and optimal functionality from day one.
• Training Service: Avail our comprehensive training service, where we equip your operators with essential skills for efficient equipment operation and maintenance, maximizing operational efficiency and extending equipment life.
• Warranty Service: Enjoy peace of mind with our robust warranty service. Within the warranty period, we offer free repairs or replacement of parts in the event of equipment quality-related issues, ensuring uninterrupted operation.
• Maintenance Service: Develop an impeccable and comprehensive after-sales service network, ensuring swift responses to user maintenance requests. Delivering fast and efficient maintenance services is our commitment, reducing equipment downtime and enhancing productivity.
• Spare Parts Supply: Guarantee an abundant inventory of original factory spare parts, ensuring that users receive prompt and precise spare parts replacement services. This dedication ensures the seamless and uninterrupted operation of your equipment at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -