Automated Machining with Gantry Manipulator for Enhanced Precision Output

Product Details
Customization: Available
After-sales Service: Yes
Warranty: Yes

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  • Automated Machining with Gantry Manipulator for Enhanced Precision Output
  • Automated Machining with Gantry Manipulator for Enhanced Precision Output
  • Automated Machining with Gantry Manipulator for Enhanced Precision Output
  • Automated Machining with Gantry Manipulator for Enhanced Precision Output
  • Automated Machining with Gantry Manipulator for Enhanced Precision Output
  • Automated Machining with Gantry Manipulator for Enhanced Precision Output
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  • Overview
  • Product Description
  • Detailed Photos
Overview

Basic Info.

Model NO.
ZD-C36
Application
Metal
Process Usage
Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
Movement Method
Contour Control
Control Method
Closed-Loop Control
Numerical Control
CNC/MNC
Processing Precision
0.002mm
Performance Classification
High-End CNC Machine Tools
Certification
ISO 9001
Condition
New
The Spindle End/Radial Runout Accuracy
0.002mm
The Positioning Accuracy Reaches
0.003mm
Optional Fully Automatic Production Line
10 Machine Tools
CNC System Interface
A2-4
Tk Silk Cup Guide Rail
THK
Line Detection Device
Match
Tool Breakage Detection
Match
Automatic Loading and Unloading System
Flexible Combination
Maximum Processing Diameter of Bar Stock
34mm
Maximum Machining Diameter
200mm
Maximum Machining Length
120mm
Transport Package
Yes
Specification
1600*1700mm
Trademark
ZHIDECNC
Origin
China
Production Capacity
5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits of choosing our state-of-the-art Automated Machining with Gantry Manipulator, designed by Dalian Zhide CNC Technology Co., Ltd. Experience enhanced precision output, setting new standards in the industry with innovative technology and impeccable engineering.

Product Description
Detailed Photos

 

  • Precision Processing Assurance at Its Finest: The robust low-center-of-gravity bed is integrally cast to provide unrivaled stability and minimize vibrations during processing. A meticulously processed and assembled motion mechanism ensures immaculate fitting accuracy of every component. Enjoy the peace of mind of superior thermal displacement control, thanks to our unique structure and control methods. Achieve spindle end/radius runout accuracy of an impressive 0.002mm, and positioning accuracy of 0.003mm, meeting the exacting standards for precision parts production.
Automated Machining with Gantry Manipulator for Enhanced Precision Output
Automated Machining with Gantry Manipulator for Enhanced Precision Output
  • Seamless Automation Integration: Our sophisticated integrated feeding and loading/unloading manipulator facilitates seamless automated operations, ideal for both massive production and versatile small-batch processing. Witness spectacular improvements in production efficiency while slashing labor costs. Opt for a fully automated production line capable of supporting up to 10 machine tools for line grouping, enabling unmanned processing. With this, one individual can manage multiple devices, offering an unrivaled solution for cost reduction and efficiency enhancement.
  • Premier Configuration and Rock-Solid Stability: Utilizing imported pneumatic components, our machine offers steadfast quality and unmatched performance stability. With the prestigious Mitsubishi system from Japan, choose from controllers like Mitsubishi EB0/M8D, and enjoy a numerical control system interface A2-4, renowned for high-speed computation and pinpoint control accuracy. The machine's precision and rigidity are further amplified by the TK wire cup guide rail and imported servo turret.
  • Tailored Flexibility and Customization: Adapt to production demands with a customizable automatic loading and unloading system, options include an automatic bar feeder. Enhance your processing versatility with optional functions like automatic flipping, oil-water separation, online detection, and tool breakage detection, tailored to your specific process needs, thus maximizing the equipment's adaptability and resilience.
  • Comprehensive Protection and Reliable Operation: Experience high-caliber full internal protection and an expertly designed sheet metal outer cover, effectively safeguarding the processing area and preventing chip and coolant splashes, ensuring utmost safety and reliability. Equipped with an automatic lubrication system, the machine tool is consistently maintained with regular and precise lubrication, minimizing wear and assuring steadfast operation.

Diverse Application Fields

Automated Machining with Gantry Manipulator for Enhanced Precision Output
  • Automotive Components Precision Processing: Perfect for processing an array of automotive parts such as engines, transmissions, and chassis components, including shafts, discs, and gears, satisfying the automotive industry's strict demands for high-precision and efficient component production.
  • Aerospace Component Crafting: Expertly engineered for the aerospace sector, this machine is suitable for precision manufacturing of aerospace parts like aircraft engine blades, landing gear components, and aerospace pipes, ensuring top-notch accuracy and part quality.
  • Electronics Precision Part Production: Specifically designed for crafting small precision components in electronic equipment, like metal casings, connectors, and shafts for gadgets such as mobile phones and computers, meeting the electronics industry's stringent criteria for precision and surface quality.
  • Medical Device Component Fabrication: Ideal for creating precision components for medical devices, including surgical instruments, implants, and device casings, ensuring the paramount safety and reliability of medical devices.

Exceptional After-sales Service

  • Professional Installation and Fine-Tuning: Our team of expert technicians will oversee the on-site installation and fine-tuning of your equipment, ensuring seamless and flawless operation.
  • Comprehensive Training Services: We offer in-depth operational and maintenance training to equip your staff with the necessary skills to maximize equipment efficiency and longevity, ensuring smooth and proficient operation.
  • Reliable Warranty Services: Benefit from a comprehensive warranty service, providing repairs or part replacements for any equipment quality-related failures during the warranty period, at no additional cost.
  • Dedicated Maintenance Service: Develop and maintain a robust and impeccable after-sales service network to swiftly address and respond to user maintenance needs. Deliver prompt and efficient maintenance services, significantly minimizing equipment downtime and enhancing operational efficiency.
  • Spare Parts Supply: Guarantee an abundant and consistent supply of authentic factory spare parts. Offer users timely and precise spare parts replacement services, ensuring seamless and uninterrupted equipment operation for optimal performance.
Automated Machining with Gantry Manipulator for Enhanced Precision Output
Automated Machining with Gantry Manipulator for Enhanced Precision Output

 

Category Item Parameter
Model - ZD - C36
Machining Capacity Maximum machining diameter of bar stock 34mm
Maximum machining diameter 200mm/85 (with automatic loading and unloading)
Maximum machining length 120mm/70 (with automatic loading and unloading)
Controller Mitsubishi E80/M80 (optional)
CNC System Interface A2 - 4
Spindle motor 3.7/5.5KW
Spindle rotation speed 60 - 6000 rpm
Spindle Tool shank height 20mm
Workstation 8
Turret X - axis 145mm
Z - axis 145mm
Travel X - axis ball screw 3210
Z - axis ball screw 3210
Feed Machine body The turret is vertically arranged with the spindle, with an integrally - cast machine body
Protection High - quality full - protection internal and sheet - metal external covers
Machine Size Machine area 1600*1700mm
Machine height 2300mm
Machine weight 2400kg
Standard Accessories 1. Standard hydraulic chuck
-
2. Hydraulic rotary cylinder
-
3. 8 - station servo turret
-
4. Two boring tool holders
-
5. Eight tool - pressing blocks
-
6. Cooling pump and cooling water tank
-
7. Full - protection sheet - metal cover
-
8. Automatic lubrication system
-
9. Feeding manipulator and conveyor belt
10. High - pressure pump system
-
11. Oil - mist collection system
-
Options 1. Automatic bar - feeding machine
-
2. Automatic chip - removing machine
-
3. On - line inspection
-
4. Automatic turning - over
-
5. Tool - breakage detection
-
6. Oil - water separation
-
 

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