Product ZD-G500: Attributes and Detailed Descriptions
Product Description
Detailed Photos
- Dual-Spindle and Dual-Channel Machining Center
- Unleash the power of advanced engineering with our cutting-edge ZD-G500 machining center. Engineered with dual spindles and dual channels, it allows for parallel processing of two workpieces, catapulting your production efficiency into a new realm. This innovative feature makes it perfect for high-volume manufacturing, as the synchronized operation ensures flawless processing while slashing production time, thus enhancing output like never before.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 kW
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- This state-of-the-art machine is outfitted with a dual-servo tool arm magazine designed for unmatched rapidity and reliability in tool changing. Its swift tool-change speed dramatically cuts down on downtime, ensuring a seamless, uninterrupted machining experience. With a substantial capacity of 24×2 tools, thanks to the dual manipulator magazine, it provides extensive storage for a varied array of tools. This feature ensures quick accessibility to the necessary tools for a multitude of machining processes, thereby boosting operational flexibility and productivity.
- Precision Engineering with Customized Mitsubishi System
- The ZD-G500 is outfitted with a bespoke Mitsubishi system, empowering dual 2-axis bidirectional processing. Celebrated for its top-tier precision in motion control, this system guarantees precise and stable machining of even the most intricate components. Its intuitive programming interface coupled with user-friendly operation simplifies task setup and execution. Furthermore, the system's dependability and sophisticated diagnostic capabilities translate into reduced maintenance needs and maximized uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Customers can opt for an additional four-axis rotary table and brake tailstock, significantly expanding the machine's capability to handle complex parts. The four-axis rotary table allows for multi-angle machining, enabling the creation of intricate geometries with exceptional precision. The brake tailstock offers sturdy and stable support during machining, especially beneficial for elongated or slender workpieces. This versatility is indispensable for industries like aerospace and automotive, which demand complex, high-precision components.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- The machine's four-axis lead screw features an integrated central water outlet alongside a high-pressure system. This system is instrumental in maintaining tool and workpiece coolness during machining, curbing thermal deformation and ensuring machining accuracy. The potent high-pressure water jet serves as an effective chip flushing mechanism, maintaining a pristine machining environment and preventing chip buildup. This not only elevates the quality of the machined surface but also extends tool longevity and curtails the risk of tool breakage.
- Extensive Applications Across Diverse Industries
- The ZD-G500 seamlessly adapts to a broad spectrum of industries. In the automotive realm, it excels in producing engine components, transmission parts, and chassis components with unparalleled precision and efficiency. Within the aerospace sector, it adeptly machines crucial components such as turbine blades and structural parts, adhering to stringent quality and performance benchmarks. In electronics, it proficiently manufactures small, intricate parts for electronic devices. Furthermore, it is ideally suited for producing components in construction machinery, pneumatic, hydraulic systems, and other manufacturing sectors, delivering dependable, high-quality machining solutions for a wide range of applications.
The ZD-G500 dual-spindle vertical machining center marries cutting-edge technology with flexible configurations to provide a holistic solution for mass production across various industries. Its advanced features and dependable performance position it as the preferred choice for manufacturers striving to elevate productivity and product quality in today's fiercely competitive global marketplace.
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