Automated Machining with Integrated Gantry Manipulator for Maximum Precision

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Unleash the full potential of your production capabilities with our advanced product offerings. Experience unparalleled precision, reliability, and efficiency with our cutting-edge innovations engineered to elevate your operational standards.

Product Description

Detailed Photos

 

• High-precision processing guarantee: The integrally cast low-center-of-gravity bed is an engineering marvel, offering a stable and robust foundation to significantly minimize vibration during processing. Every component of the machine is precision-assembled and precisely engineered to ensure unparalleled fitting accuracy. Its innovative structure, paired with an advanced control method, masterfully manages thermal displacement. Achieving a remarkable spindle end/radius runout accuracy of 0.002mm and a positioning accuracy of 0.003mm, it meets the most stringent demands for precision parts processing with ease.

• Highly automated integration: Featuring an integrated feeding and loading/unloading manipulator, this machine allows seamless automation for both mass production and small-batch multi-variety processing. This advancement significantly elevates production efficiency while simultaneously slashing labor costs. Furthermore, opt for a fully automated production line that supports up to 10 machines in a line grouping, enabling unmanned processing. This potent setup empowers a single operator to efficiently manage multiple devices, proving itself as an indispensable ally in reducing costs and boosting productivity.
• High configuration and stability: Outfitted with top-tier imported pneumatic components, this machine boasts reliable quality and stable performance. The renowned Mitsubishi system from Japan enhances its capabilities, with a choice between Mitsubishi EB0/M8D controllers, and an A2-4 numerical control system interface, ensuring swift computation and precise control. The inclusion of a TK wire cup guide rail and an imported servo turret further amplifies the machine's processing accuracy and rigidity, setting new standards for excellence.
• Flexible combination and customization: Tailor the automatic loading and unloading system to match your unique production needs, embracing flexible combinations like the automatic bar feeder. Additionally, enhance versatility with optional features such as automatic flipping, oil-water separation, online detection, and tool breakage detection. Customize the equipment according to specific process requirements to boost its adaptability and functionality, making it a perfect fit for your operations.
• Full protection and stable operation: Designed with high-quality full-protection internal features and a robust sheet metal outer cover, this machine ensures the processing area remains isolated from external elements, effectively preventing chips and coolant splatter. With an automatic lubrication system, it meticulously lubricates each moving part at regular intervals, minimizing wear and guaranteeing stable, reliable operation.

Application Fields

• Automotive parts processing: Perfect for tackling the intricate needs of automotive parts processing, this machine excels with components such as engines, transmissions, and chassis parts like shafts, discs, and gears. It flawlessly meets the automotive industry's high standards for precision and efficiency.
• Aerospace parts processing: Ideally suited for the aerospace sector, this machine handles the precision processing of critical parts including aircraft engine blades, landing gear components, and aerospace pipes, ensuring unmatched accuracy and superior quality.
• Electronic equipment parts processing: Specializing in the creation of small precision parts for electronic devices, this machine masters the production of components like metal casings, connectors, and shafts for smartphones and computers, catering to the high-precision and superior surface-quality demands of the electronics industry.
• Medical device parts processing: Dedicated to the medical field, this machine adeptly processes a range of precision parts for medical devices, including surgical instruments, implants, and medical device casings, ensuring that they meet the paramount safety and reliability standards required.

After-sales Service

• Installation and commissioning: Our expert technicians provide on-site installation and commissioning, ensuring your equipment operates flawlessly from the start.
• Training service: We offer comprehensive training services, covering both operation and maintenance. Our goal is to empower operators with the right skills for enhanced equipment utilization and longevity.
• Warranty service: Enjoy peace of mind with our warranty service, covering a period in which any faults due to equipment quality are addressed with free repairs or part replacements.
• Maintenance service: Construct an impeccable after-sales service network designed to swiftly address user maintenance requirements. We are committed to delivering rapid, efficient maintenance solutions, ensuring minimal equipment downtime and optimal operational continuity.
• Spare Parts Supply: Guarantee a robust inventory of authentic factory spare parts, delivering them with precision and immediacy to our users. Our timely and accurate spare parts replacement service is dedicated to maintaining the seamless operation of your equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -