Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, a masterpiece of innovation crafted by Dalian ZHIDECNC Technology Co., Ltd, stands as a beacon of high-performance machine tool excellence. Its avant-garde design philosophy and cutting-edge manufacturing techniques bring to life a machine that delivers unmatched precision, exceptional rigidity, and superior efficiency. This center is meticulously engineered for the high-volume production of complex components, serving indispensable functions across a spectrum of industries such as automotive manufacturing, construction machinery, aerospace engineering, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Outfitted with twin high-speed spindles, this machining center empowers the simultaneous fabrication of two identical components, exponentially enhancing processing efficiency. This capability slashes production cycles, meeting the stringent demands of mass production effortlessly.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine ensures unparalleled tool change speed and reliability. With a generous capacity of 24 * 2 tools (dual-gripper tool magazine), it supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Experience tool change durations as brief as 1.6 seconds, minimizing downtime and optimizing auxiliary processing time efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Incorporating linear guides for the X/Y/Z1/Z2 axes, the machine achieves swift traverse speeds of up to 48m/min. With a remarkable positioning accuracy of 0.005mm and a repeat positioning precision of 0.003mm, it assures accurate positioning and impeccable motion control at every stage of processing.
- High-Precision Spindle
- Spindle 1 and Spindle 2 are crafted for excellence, reaching impressive speeds of 8000rpm (belt) and 12000rpm (direct drive), depending on the drive mode. Complemented by a BT40 spindle taper, they deliver rapid, high-precision cutting throughout the machining process.
- Stable Structural Design
- With an unwavering focus on excellence, the machine's structure is constructed from premium-grade materials, offering exceptional rigidity and stability. This design minimizes vibrations and deformations during operations, ensuring consistent accuracy and production quality.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Incorporated with a bespoke Mitsubishi system, the machine excels at dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock further enable it to perform multi-axis linkage machining for intricate components, catering to a broad array of processing requirements.
- Center Water-out and High-Pressure System
- The four-axis lead screw is equipped with a center water-out and high-pressure system, effectively cooling both the tool and workpiece during operations. This feature ensures processing accuracy stability and facilitates proficient chip removal, enhancing the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands at the forefront of the CNC machine tool industry. Our company seamlessly merges research and development, production, sales, and unrivaled service into a singular powerhouse of expertise. Endowed with a steadfast commitment to achieving excellence and perfection, Dalian ZHIDECNC possesses extraordinary R&D capabilities, exquisite manufacturing prowess, and a robust service framework. We are proud bearers of numerous national patent certifications, the prestigious ISO9001 international quality certification, and the coveted EU CE qualification. Our dedication to innovation is further reinforced through collaborative technical research with elite international machine tool manufacturers and strategic partnerships with prominent universities, propelling Dalian ZHIDECNC to newer heights of innovation.Fully devoted to transforming the realm of CNC precision machine tools, Dalian ZHIDECNC is passionately focused on delivering cutting-edge intelligent and unmanned technical solutions. Our objective is to craft superior machine tool products that are synonymous with unmatched quality and exceptional value, tailored specifically to meet the sophisticated needs of our esteemed clientele.
Contact Information: Connect with us through Tel/WeChat at 19818983582 to receive personalized assistance and address all your inquiries.
Choose the ZD-G500 dual-spindle vertical machining center and open the door to a world of high-performance, precision-engineered, and reliable processing capabilities. Delight in the comprehensive, high-quality service that Dalian ZHIDECNC is famed for. We warmly welcome inquiries and purchases from our discerning international customers!
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