Automated Machining with Gantry Manipulator for Unmatched Precision

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the Exceptional Benefits that Elevate Our Offering

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience unparalleled precision with our integrally cast low-center-of-gravity bed. This state-of-the-art foundation minimizes vibration and provides unmatched stability during processing. Our meticulously assembled motion mechanism guarantees perfect fit accuracy of each component, while our innovative structure and control methods masterfully regulate thermal displacement. Achieve spindle end/radius runout accuracy of 0.002mm and positioning accuracy of 0.003mm, meeting the most stringent precision requirements for parts processing.

• Highly automated integration: Revolutionize your production with our seamless integration of feeding and loading/unloading manipulators. Designed for both mass production and small-batch multi-variety processing, this automation marvel significantly boosts productivity and slashes labor costs. Opt for our comprehensive fully automated production line, accommodating up to 10 machine tools for collaborative unmanned processing, empowering a single operator to oversee multiple devices-your ultimate solution for cost-efficient manufacturing.
• High configuration and stability: Embrace the power of reliable performance with our imported pneumatic components. Our machines are equipped with the renowned Mitsubishi system from Japan, offering choices between the Mitsubishi EB0/M8D controllers and the A2-4 interface for unparalleled computational speed and control precision. The TK wire cup guide rail and imported servo turret further elevate machining accuracy and machine tool rigidity, ensuring exceptional results every time.
• Flexible combination and customization: Tailor your production to perfection with our adaptable automatic loading and unloading system. Customize with features like an automatic bar feeder or explore our myriad optional functions including automatic flipping, oil-water separation, online detection, and tool breakage detection. These enhancements are fully customizable to your specific process needs, enhancing equipment versatility and adaptability to meet diverse industry demands.
• Full protection and stable operation: Secure your processing environment with our premium full-protection internal protection and robust sheet metal outer cover. These features shield the processing area, prevent chip and coolant splash, and ensure a safe, reliable operation. Our machine tool's automatic lubrication system consistently and precisely lubricates moving parts, minimizing wear and guaranteeing stable machine performance.

Application Fields

• Automotive parts processing: Our machines flawlessly process automotive parts, from engines and transmissions to chassis components like shafts, discs, and gears. Experience the high-precision and efficiency required by the automotive industry for pristine parts production.
• Aerospace parts processing: Perfect for aerospace precision parts, our machines handle intricate components like aircraft engine blades, landing gear parts, and aerospace pipes, ensuring impeccable accuracy and part quality.
• Electronic equipment parts processing: Our machines excel in crafting small precision parts for electronic equipment, including mobile phone and computer components like metal casings, connectors, and shafts, meeting the high standards of precision and surface quality required by the electronics industry.
• Medical device parts processing: Our solutions are ideal for processing various medical device precision parts, from surgical instruments to implants, ensuring the safety and reliability that the medical industry demands.

After-sales Service

• Installation and commissioning: Our expert technicians provide comprehensive on-site installation and commissioning, ensuring that your equipment operates at peak performance right from the start.
• Training service: We offer extensive operation and maintenance training, equipping operators with the knowledge to maximize equipment efficiency and longevity, ensuring they are confident in handling and maintaining equipment.
• Warranty service: Enjoy peace of mind with our extensive warranty service. During the warranty period, we offer complimentary repairs or parts replacement for any equipment failures due to quality issues, maintaining your machine's optimal performance.
• Maintenance service: Develop an impeccable after-sales service network that swiftly meets user maintenance needs, offering rapid and efficient maintenance solutions to significantly minimize equipment downtime.
• Comprehensive Spare Parts Supply: Maintain a robust stock of original factory spare parts, ensuring users receive prompt and precise replacement services to guarantee uninterrupted and optimal equipment performance.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -