Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual-Spindle Vertical Machining Center-a masterpiece of engineering by Dalian ZHIDECNC Technology Co., Ltd. This exceptional machine combines innovative design with cutting-edge manufacturing processes, ensuring unmatched precision, rigidity, and efficiency. Perfect for the mass production of intricate components, it serves a wide range of industries including automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual - Spindle Design
- With its dual high-speed spindles, this machine revolutionizes efficiency by simultaneously processing two identical parts. This design drastically shortens production cycles and is ideal for meeting mass production demands with unparalleled speed.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this system ensures swift and stable tool changes. With a capacity of 24 * 2 (dual-gripper tool magazine), it supports tools with a maximum diameter of 80mm (full tool) or 160mm (adjacent tool), a maximum weight of 8kg, and a tool change time of just 1.6 seconds-minimizing downtime and enhancing productivity.
(II) High - Precision Processing
- Advanced Transmission System
- Featuring linear guides on X/Y/Z1/Z2 axes, this system delivers rapid traverse speeds up to 48m/min, with a positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, ensuring impeccable precision and motion control in every operation.
- High - Precision Spindle
- Capable of reaching speeds of 8000rpm (belt) or 12000rpm (direct drive), the spindles are designed with a BT40 taper, enabling high-speed, high-precision cutting for exceptional results.
- Stable Structural Design
- Crafted with premium materials, the machine's robust structural design minimizes vibrations and deformations, delivering consistent accuracy and reliability throughout processing.
(III) Flexibility and Versatility
- Multi - Axis Linkage Machining
- Empowered by the Mitsubishi customized system, the machine supports dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock allow for multi-axis linkage machining of complex components, catering to diverse manufacturing needs.
- Center Water-out and High-Pressure System
- Equipped with a center water-out and high-pressure system on the four-axis lead screw, this feature effectively cools tools and workpieces, maintains accuracy, assists in chip removal, and enhances machining surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - Slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-Bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Achieve a dynamic spindle speed of 8000rpm with belt drive or boost to an impressive 12000rpm with direct drive capabilities, offering remarkable adaptability.
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Smoothly accelerate up to 48m/min for rapid positioning and efficient operation.
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: Seamlessly adjust cutting feed from 0 to 10000mm/min, catering to diverse project needs.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual-gripper tool magazine), maximizing tool availability and minimizing downtime.
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: Swift tool changes in just 1.6 seconds, optimizing cycle times and enhancing productivity.
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three-axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Perfect for high-precision processing of automotive engines and transmissions, significantly enhancing production efficiency and product quality.
- Construction Machinery Industry: Expertly process various structural components of construction machinery, guaranteeing their accuracy and strength requirements.
- Aerospace Field: Precisely craft components like aero-engine blades to meet the industry's rigorous performance standards.
- Electronics Industry: Efficiently produce high-precision parts such as housings and heat sinks for electronic devices, streamlining production processes.
- Pneumatic and Hydraulic Industry: Manufacture pneumatic and hydraulic components, including valves and pump bodies, ensuring exceptional accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. is a premier CNC machine tool enterprise that seamlessly integrates research and development, production, sales, and service into one cohesive operation. Our steadfast commitment to excellence and perfection is evident in our superior R&D capabilities, precision manufacturing practices, and robust service framework. We take pride in having been awarded numerous national patent technology certifications and the prestigious ISO9001 international quality system certifications. Additionally, our products bear the EU CE qualification certification, underscoring our adherence to the highest standards of quality and safety. Our strategic partnerships with international machine tool manufacturers allow us to conduct cutting-edge technical research, fostering a synergistic blend of production, academia, and innovation through collaborations with esteemed universities worldwide.We are passionately dedicated to offering our clients intelligent, unmanned technical solutions tailored for CNC precision machine tools. Our mission is to craft exceptional machine tool products that deliver unparalleled value, ensuring our users achieve maximum operational efficiency and productivity.
Opt for the ZD - G500 dual - spindle vertical machining center and experience unparalleled performance, precision, and reliability in processing equipment. At ZHIDECNC, we offer comprehensive, high-quality service, assuring you of exceptional support and satisfaction. We warmly welcome inquiries and purchases from customers across the globe!
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