Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, masterfully crafted by Dalian ZHIDECNC Technology Co., Ltd, stands as a beacon of cutting-edge machine tool technology. This product is meticulously engineered to deliver exceptional precision, outstanding rigidity, and unmatched efficiency. Designed for high-volume production of complex parts, it plays a vital role in industries such as automotive manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Outfitted with dual high-speed spindles, this machining center facilitates the concurrent processing of two identical parts, thereby significantly enhancing processing efficiency. This innovative feature greatly reduces production times, flawlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine ensures rapid and stable tool changes. It holds 24 * 2 tools (dual-gripper tool magazine) and supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Experience tool changes as quick as 1.6 seconds, resulting in reduced downtime and improved auxiliary processing time efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- The machine incorporates linear guides for the X/Y/Z1/Z2 axes, enabling rapid traverse speeds of up to 48m/min. With remarkable positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it delivers precise positioning and impeccable motion control throughout the processing stages.
- High-Precision Spindle
- Engineered for superior performance, Spindle 1 and Spindle 2 achieve speeds of 8000rpm (belt) and 12000rpm (direct drive), tailored to the drive mode. Coupled with a BT40 spindle taper, they guarantee swift, high-precision cutting during the entire machining process.
- Stable Structural Design
- Constructed with a focus on excellence, the machine's structure leverages high-quality materials to provide unparalleled rigidity and stability, minimizing vibrations and deformations during operation. This ensures consistent accuracy and quality in production.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Equipped with a Mitsubishi customized system, the machine excels in dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock enable it to perform multi-axis linkage machining for complex components, catering to a vast array of processing requirements.
- Center Water-out and High-Pressure System
- Featuring a four-axis lead screw with a center water-out and high-pressure system, it effectively cools both tool and workpiece during operations. This ensures processing accuracy stability and efficient chip removal, enhancing the machined surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: This machine is a powerhouse for high-precision processing of automotive engine, transmission components, and more, significantly boosting production efficiency and enhancing product quality.
- Construction Machinery Industry: Tailored for the construction machinery sector, it processes various structural parts with precision, meeting stringent accuracy and strength requirements effortlessly.
- Aerospace Field: Perfect for the aerospace industry, it manufactures precision parts like aero-engine blades and structural components, satisfying high-performance demands with finesse.
- Electronics Industry: Ideal for the electronics sector, this machine expertly crafts parts such as housings and heat sinks for electronic equipment, ensuring high-precision and efficient production.
- Pneumatic and Hydraulic Industry: Specialized in the pneumatic and hydraulic arena, it produces components like valves and pump bodies, guaranteeing exceptional accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. shines as a pillar of expertise within the CNC machine tool industry, skillfully harmonizing research & development, production, sales, and stellar service. With a steadfast dedication to achieving excellence and perfection, Dalian ZHIDECNC is equipped with formidable R&D capabilities, masterful manufacturing prowess, and a comprehensive service infrastructure. The company proudly holds numerous national patent certifications and the esteemed ISO9001 international quality certification, along with the coveted EU CE qualification. Through collaborative technical research with respected international machine tool manufacturers and strategic partnerships with prestigious universities, Dalian ZHIDECNC consistently propels the frontier of innovation.With a mission to transform the CNC precision machine tools landscape, Dalian ZHIDECNC tirelessly strives to provide state-of-the-art intelligent and unmanned technical solutions. Our dedication is focused on creating top-tier machine tool products engineered to deliver unmatched quality and extraordinary value for our cherished users.
Choose the ZD-G500 dual-spindle vertical machining center to access a world of high-performance, precision-engineered, and dependable processing power. Indulge in the comprehensive, high-caliber service that Dalian ZHIDECNC is famed for. We enthusiastically welcome inquiries and purchases from our esteemed international clients!
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