Unleash Precision Machining with Zhide CNC ZD - V855 Vertical Machining Center
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. is a professional CNC machine tool enterprise integrating R & D, production, sales, and service. Since its establishment in 2011, we have been adhering to the concept of "striving for excellence and pursuing superiority", aiming to become a rising force in the machine tool industry.
Our strong R & D capabilities enable us to continuously innovate and introduce advanced CNC machine tools. The manufacturing process is carried out with exquisite craftsmanship, and we have established a comprehensive service system to provide customers with one - stop solutions. We have obtained multiple national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification certification. This indicates that our products meet international standards and are reliable in quality.
Our company has three major centers: the Machine Tool Application Center is responsible for customers' new product development and process optimization of mass - produced products; the Machine Tool Manufacturing Center can develop and manufacture customized machine tools according to customers' needs; the Machine Tool Marketing and Service Center focuses on improving customers' usage experience, providing training, and ensuring the rapid supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center features a high - rigidity imported high - speed spindle. The main castings are made of high - strength and high - toughness Meehanite cast iron, which is annealed to eliminate stress. This ensures that the castings will not deform over time, providing a stable foundation for precise machining.
The ultra - wide steel - shaped base is designed with a symmetrical support structure. This design effectively eliminates cutting stress, enhancing the overall stability of the machine tool during operation. The imported super - load roller linear guides are used, which have excellent rigidity, high precision, and strong heavy - cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide - ranging Applications
The ZD - V855 is highly versatile and can be widely used in various industries such as automotive parts manufacturing, precision machinery processing, and aerospace component production. It can handle complex machining tasks, including milling, drilling, boring, and tapping, with high precision and efficiency. Whether it is processing small - batch precision parts or large - scale mass - production components, the ZD - V855 can meet your requirements.
2.4 Unmatched After - sales Service
At Zhide CNC, we attach great importance to after - sales service. We have a professional technical team that can provide 24/7 technical support. In case of any problems with the machine tool, our team will respond promptly and solve them in a timely manner. We also offer regular maintenance services to ensure the long - term stable operation of the ZD - V855, helping you reduce downtime and improve production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is highly compatible with a range of advanced accessories and systems, enhancing its functionality and adaptability. It can be equipped with an automatic tool changer (ATC), which enables rapid and precise tool changes. This not only reduces machining time but also improves the efficiency of complex operations that require multiple tools. The ATC has a large tool capacity, allowing for a diverse selection of tools to be used in a single machining process.
Moreover, the machine can be integrated with Zhide CNC's MES digital production system. This system offers numerous benefits, such as reducing the labor intensity of operators and minimizing the skill requirements. It enables in - machine probe automatic measurement, ensuring consistent product quality. With the MES system, you can flexibly adjust the machining sequence, easily accommodate emergency task insertions, and have real - time access to equipment operation status statistics. Additionally, it supports a flexible processing mode for mixed - line production of multiple products, allowing for concurrent off - line clamping and in - machine cutting, thus maximizing equipment utilization.
2.6 Precision - Oriented Design Features
To achieve exceptional machining precision, the ZD - V855 incorporates several precision - oriented design features. The high - precision spindle, combined with the advanced drive system, ensures accurate positioning and smooth rotation. The X, Y, and Z axes are equipped with high - quality ball screws and linear guides, which are pre - stretched to minimize backlash and improve the repeat positioning accuracy. This means that the machine can consistently produce parts with tight tolerances, meeting the strictest quality standards in the industry.
The machine also has a well - designed cooling and lubrication system. The cooling system effectively dissipates heat generated during machining, preventing thermal deformation and maintaining the accuracy of the workpiece. The lubrication system ensures smooth movement of the axes, reducing friction and wear, and further contributing to the long - term precision and reliability of the machine.
2.7 Cost - effectiveness and Return on Investment
Investing in the ZD - V855 vertical machining center is a cost - effective choice. Its high - performance capabilities enable you to improve production efficiency, reduce production costs per unit, and increase overall productivity. With its long - lasting durability and low maintenance requirements, you can minimize downtime and repair costs over the lifespan of the machine.
The machine's ability to handle complex machining tasks in - house also reduces the need for outsourcing, saving you both time and money. In the long run, the ZD - V855 will not only meet your current machining needs but also help you stay competitive in the global market by enabling you to produce high - quality products more efficiently.
2.8 Customization Options Tailored to Your Needs
Understanding that every manufacturing operation has unique requirements, we offer a variety of customization options for the ZD - V855 vertical machining center. Whether you need to optimize the machine for a specific type of workpiece, integrate it into an existing production line, or enhance its capabilities for a particular industry application, our team of experts is here to help.
For example, we can customize the spindle speed and torque to match the specific material and machining processes you typically handle. If you work with hard metals that require high - power cutting, we can adjust the spindle to provide the necessary force while maintaining precision. Additionally, we can modify the tooling configuration, such as adding special - purpose tool holders or expanding the tool magazine capacity, to accommodate your unique machining needs.
We also offer customization in terms of automation. If you're looking to increase productivity through greater automation, we can install robotic loading and unloading systems, conveyor belts, or other automated material - handling equipment. This not only reduces manual labor but also improves the consistency and efficiency of your production process.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is designed with user - friendly operation in mind. The control panel is intuitive and easy to navigate, even for operators with limited experience. It features a large, high - resolution display that provides clear information about the machining process, including real - time status updates, tool paths, and error messages.
To ensure that you and your team can make the most of the ZD - V855, we offer comprehensive training support. Our training programs cover all aspects of machine operation, from basic setup and programming to advanced machining techniques. We can provide on - site training at your facility or online training sessions, depending on your preferences. Our trainers are highly experienced and can answer any questions you may have, ensuring that your operators are confident and proficient in using the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center has a proven track record of excellence in the market. It has been widely adopted by numerous manufacturing companies around the world, across various industries. Our customers have reported significant improvements in their production efficiency, product quality, and overall competitiveness after implementing the ZD - V855.
Here are some testimonials from our satisfied customers:
- "Since we started using the ZD - V855, our machining accuracy has improved dramatically. We can now produce parts with tolerances that were previously impossible to achieve, which has opened up new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a workhorse. It runs smoothly, has excellent reliability, and the after - sales support from Zhide CNC is top - notch. Whenever we have an issue, they respond quickly and help us resolve it promptly." - [Customer Name 2], Automotive Parts Manufacturer.
These testimonials are a testament to the quality and performance of the ZD - V855, and we are confident that you will experience similar benefits when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
In line with the ongoing Industry 4.0 revolution, the ZD - V855 vertical machining center is engineered for seamless integration into smart manufacturing ecosystems. It is equipped with advanced connectivity features that allow it to communicate with other machines, sensors, and enterprise systems. This enables real - time data collection and analysis, providing you with valuable insights into your production processes.
For instance, the machine can be integrated with production planning software. This integration ensures that machining operations are synchronized with overall production schedules, optimizing resource allocation and reducing idle time. You can monitor key performance indicators (KPIs) such as spindle utilization, cycle times, and tool wear remotely through a secure web - based interface. This data - driven approach to manufacturing not only helps you identify areas for improvement but also enables predictive maintenance, reducing the risk of unexpected breakdowns and costly downtime.
Moreover, the ZD - V855 can be part of a larger network of interconnected machines, creating a smart factory environment. In such a setup, machines can share information and collaborate to achieve common production goals. For example, if one machine detects a shortage of a particular tool, it can automatically request a replacement from a central tool storage system, ensuring continuous operation.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, we are committed to sustainability, and the ZD - V855 reflects our eco - friendly approach. The machine is designed to minimize energy consumption without compromising on performance. Its efficient spindle drive system and optimized power management features help reduce electricity usage, contributing to lower operational costs and a smaller carbon footprint.
The cooling and lubrication systems are also designed with environmental considerations in mind. We use environmentally friendly coolants and lubricants that are biodegradable and have minimal impact on the environment. Additionally, the machine's design allows for easy recycling of components at the end of its life cycle, reducing waste and promoting a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is not just about meeting your current manufacturing needs; it's about future - proofing your operations. As technology continues to evolve and manufacturing demands become more complex, the ZD - V855 can be easily upgraded with the latest software and hardware enhancements.
Our R & D team is constantly working on improving the machine's capabilities, and we offer regular software updates that add new features and improve performance. For example, future updates may include enhanced machining algorithms for even greater precision, or improved compatibility with emerging manufacturing technologies.
In addition, the modular design of the ZD - V855 allows for easy hardware upgrades. Whether it's upgrading the spindle for higher speeds, adding additional axes for more complex machining, or replacing components with more advanced versions, you can adapt the machine to stay ahead of the competition.
We believe that the ZD - V855 vertical machining center offers a comprehensive solution for modern manufacturing. With its combination of high - end features, customization options, and commitment to quality and sustainability, it is the perfect choice for manufacturers looking to take their operations to the next level. We look forward to partnering with you and helping you achieve your manufacturing goals. If you have any further questions or would like to discuss your specific requirements, please do not hesitate to reach out to us.
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