Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- Introducing our cutting-edge Dual-Spindle and Dual-Channel Machining Center, crafted for exceptional productivity. With dual spindles and channels, it seamlessly processes two workpieces simultaneously, significantly optimizing production efficiency. This innovative capability makes it an unrivaled choice for high-volume manufacturing. The synchronized dual spindles ensure fluid operations, reducing production time while elevating output.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 three-axis motor power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Introducing an advanced dual-servo tool arm magazine, this machine is engineered for rapid and reliable tool changes, ensuring seamless machining processes with minimal downtime. The magazine accommodates 24×2 tools in its dual manipulator setup, offering vast storage for a diverse array of tools. This means quicker access and flexibility for varied machining tasks, significantly boosting operational productivity.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 stands out with a unique Mitsubishi system tailored for dual 2-axis bidirectional operations. Known for its high-precision motion control, this system assures meticulous and stable machining of intricate components. Its intuitive programming and user-friendly interface simplify the setup, empowering operators to efficiently manage machining tasks. Enhanced reliability and diagnostic capabilities help reduce maintenance and maximize uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Expand the machine's capabilities with a four-axis rotary table and brake tailstock, perfect for crafting complex parts. The rotary table allows for multi-angle machining, creating intricate geometries with unmatched precision. The brake tailstock ensures steadfast support, especially for lengthy or slender pieces. This feature is vital for industries like aerospace and automotive, where complexity and precision are paramount.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- Integrated with a central water outlet and high-pressure system, the four-axis lead screw ensures effective cooling and maintenance of machining accuracy by minimizing thermal deformation. This high-pressure system also excels in chip flushing, keeping the work area pristine and eliminating chip buildup. The result is superior surface quality, enhanced tool longevity, and reduced breakage risk.
- Wide Range of Applications in Multiple Industries
- The ZD-G500 showcases exceptional adaptability across numerous industries. In the automotive sector, it precisely fabricates engine parts, transmission, and chassis components with high efficiency. In aerospace, it machines critical components like turbine blades, meeting stringent quality demands. For electronics, it crafts precise, small parts for devices. It's also ideal for construction machinery and pneumatic industries, delivering reliable, high-quality solutions for a wide array of applications.
The ZD-G500 dual-spindle vertical machining center merges pioneering technology with versatile options, providing a robust solution for mass production in diverse industries. Its state-of-the-art features and dependable performance make it the go-to choice for manufacturers aiming to elevate productivity and product quality in today's competitive market landscape.
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