Discover the Exceptional ZD - V1160 Machining Center: A Top Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We proudly stand as a beacon of excellence in the CNC machine tool industry, renowned for delivering high-quality products and unparalleled services. Today, with great enthusiasm, I am pleased to introduce you to our remarkable creation - the ZD - V1160 Machining Center.
1. Introduction to the Esteemed Dalian Zhide Numerical Control Technology Co., Ltd.
Since its inception in 2011, our esteemed company has wholeheartedly dedicated itself to the R&D, production, sales, and superior after-sales service of CNC machine tools. Supported by an expert R&D team, state-of-the-art production facilities, and a rigorous quality control framework, we proudly carry multiple certifications, including the prestigious ISO9001 international quality system certification and the acclaimed EU CE certification. Our products have garnered tremendous acclaim both domestically and internationally, empowering numerous clients to elevate production efficiency and enhance product quality.
2. Exquisite Features of the ZD - V1160 Machining Center
The ZD - V1160 Machining Center stands as a paragon of high-performance engineering, tailor-made to fulfill the multifaceted demands of contemporary manufacturing. It merges exceptional stability, precision, and formidable processing capabilities, making it the quintessential choice across diverse industries such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 Superior High - Strength Casting
The ZD - V1160's core components, including the bed, column, and saddle, are meticulously crafted from high-strength Meehanite cast iron. Enhanced through annealing treatment to alleviate internal stress, these components offer remarkable vibration absorption and enduring stability, effectively minimizing the influence of cutting forces on machining precision and ensuring unwavering machine stability during high-speed and high-load operations.
3.2 Robust and Rigid Structure
The machine's box-type structural design boasts outstanding rigidity and strength, augmented by wide-span guide rails and large-diameter ball screws that facilitate seamless axis movement and pinpoint precision. The symmetrically arranged support structure further amplifies the machine tool's overall stability, empowering it to endure substantial cutting forces without deformation.
4. Comprehensive Technical Specifications
4.1 Versatile Worktable
- Size: With dimensions of 1200×600mm, the worktable of the ZD - V1160 offers a substantial working area, adeptly accommodating workpieces of varying sizes.
- Load Capacity: Capable of withstanding a maximum load of 1000kg, it is suited for the machining of large, heavy-duty workpieces with ease.
- T - Slots: The worktable is equipped with T - slots designed with precise specifications for number, width, and pitch (refer to the specific product manual for details), facilitating the secure clamping of workpieces and fixtures during machining.
4.2 Dynamic Axis Movement
Item |
Unit |
ZD - V1160 |
System - Operating System |
Set |
Mitsubishi/Fanuc |
Worktable - Worktable Surface Size |
mm |
1200*600 |
Worktable - Worktable Load - Capacity |
kg |
1000 |
Stroke - Left - Right Stroke (X) |
mm |
1100 |
Stroke - Front - Rear Stroke (Y) |
mm |
610 |
Stroke - Up - Down Stroke (Z) |
mm |
610 |
Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: Boasting an expansive X-axis travel of 1100mm, it caters to a wide spatial range, meeting the diverse processing requirements for elongated workpieces.
- Y - Axis Travel: With 610mm of Y-axis travel, it provides ample room for the precise machining of workpieces in the forward-backward direction.
- Z - Axis Travel: The Z-axis travel, measuring 610mm, is adept at handling workpieces with varying heights, meeting versatile machining needs.
- Fast - Moving Speed: The swift movement speed of 36m/min across the X, Y, and Z axes significantly reduces non-cutting time, thereby exponentially enhancing production efficiency.
- Positioning Precision: Revel in the precision engineering of our sophisticated CNC Machining Center, where the positioning accuracy of each axis gleams at a remarkable 0.004/300mm, and the repeat positioning accuracy dazzles at ±0.002/300mm. This exceptional level of precision ensures each workpiece is crafted to meet the most stringent standards, offering unrivaled machining accuracy and excellence.
4.3 Spindle
- Spindle Taper: Our spindle's prowess is revealed through its BT40/BT50 taper (choose according to your bespoke requirements), offering robust clamping force for unwavering tool stability during high-velocity rotations. This empowers your machining operations with unmatched steadiness and reliability.
- Spindle Speed: The dynamic spindle speed range, reaching up to 8000/10000 rpm (belt/direct-drive), adapts effortlessly to a variety of machining processes and materials. Elevate your operations by selecting a higher speed for exquisite surface finishes on aluminum alloys, or opt for a lower speed when machining formidable high-hardness alloy steel, ensuring optimal tool strength and remarkable quality.
- Spindle Power: Equipped with an impressive 15/18.5KW spindle motor, our CNC Machining Center delivers formidable power for high-speed and heavy-duty cutting. This robust spindle is adept at processing a diverse range of materials, from resilient steel and cast iron to versatile aluminum alloys and other non-metallic substances with finesse and prowess.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 boasts an efficient tool magazine with a capacious storage capacity (details available in the product manual), facilitating seamless automatic tool changes during machining. This innovation minimizes tool change intervals, significantly boosting production efficiency and workflow continuity.
- Tool Change Time: Experience minimal tool change time (refer to the product manual for specifics), ensuring a seamless transition between diverse machining processes and dramatically reducing production downtime. Efficiency is seamlessly woven into every operational phase.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 transcends in milling capabilities, mastering face, end, and contour milling with astounding precision. Armed with a high-speed spindle and precise axis movement control, it effortlessly crafts complex shapes with immaculate surfaces and exacting dimensional accuracy. Whether sculpting a mold cavity or refining intricate details, this machine ensures superior quality and exactitude in every millimetric cut.
5.2 Drilling
In drilling operations, the ZD-V1160 excels in ensuring unparalleled perpendicularity and accuracy of drilled holes. The high-torque spindle propels the drill bit to swiftly penetrate a multitude of materials, while precise axis positioning guarantees the holes align perfectly with design specifications, a crucial advantage for components like engine blocks with multiple intricate holes.
5.3 Tapping
Exhibiting remarkable proficiency in tapping operations, the ZD-V1160 performs high-speed, precise tapping to deliver threads with unmatched quality and pitch precision. From petite to expansive diameter threads, this machine ensures stability and excellence in every tapping process, meeting the highest industry standards.
6. Control System
The ZD-V1160 is endowed with an advanced control system (select from Mitsubishi/Fanuc to suit your preference), featuring an intuitive user interface, streamlined programming functions, and superior processing capabilities. This system facilitates automatic control of machining processes, real-time operational monitoring, and incorporates error diagnostics and alerts, enhancing ease of use and maintenance.
7. Optional Accessories
To cater precisely to your unique processing requirements, the ZD-V1160 offers a versatile array of optional accessories, including:
- Fourth-Axis Rotary Table: Dive into new possibilities as this accessory enhances the machine's versatility, allowing it to tackle intricate curved surfaces and multifaceted parts seamlessly. Imagine the precision and elegance in crafting impellers, where the fourth-axis rotary table harmonizes with the X, Y, and Z axes to masterfully sculpt complex blade surfaces.
- Cooling and Lubrication Systems: We proudly offer a diverse array of cooling and lubrication systems, meticulously designed to ensure flawless operation during machining. Our high-pressure cooling system excels in cooling both tool and workpiece, elevating the finish quality while prolonging tool life. Meanwhile, the automatic lubrication ensures fluid movement of each component, significantly cutting down on wear and maintenance expenses.
- Tool Monitoring System: Introducing a pioneering system that vigilantly tracks tool wear and breakage in real-time during operations. Upon detecting any tool malfunction, it promptly alerts the operator, facilitating timely replacement to prevent processing errors and material wastage.
8. After-Sales Service
Recognizing the vital role of after-sales service in your production, we proudly present a comprehensive after-sales service suite:
- Installation and Commissioning: Our expert technical team is on hand to provide on-site installation and commissioning services, ensuring your machine is operational without delay.
- Training: We offer extensive training for both operators and maintenance personnel, empowering them with the essential skills for adept operation and upkeep of the machine.
- Warranty: The ZD-V1160 arrives with a [X]-month warranty, a period during which any quality issues will be addressed with free repair or part replacement.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to resolve queries and challenges. We also extend remote support over the Internet for swift and efficient assistance.
9. Conclusion
The ZD-V1160 machining center stands as a testament to high performance and reliability. With its superior structural design, unparalleled precision, and exceptional after-sales service, it is truly an exemplary choice for your manufacturing demands.
To ensure that we provide the most tailored machining solution, we invite you to share the engineering drawings of the parts you wish to process. This will enable us to meticulously analyze your specifications and suggest the most fitting configuration and accessories for the ZD-V1160.
For any inquiries or further details, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We are excited at the prospect of collaborating with you, driving mutual success and elevating your business to new heights.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.