Dalian ZHIDECNC Technology Co., Ltd. ZD-650T Product Manual
1. Product Overview
Introducing the ZD-650T machine tool, a paragon of precision and performance by Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art CNC machine tool is the epitome of innovation and craftsmanship, designed to deliver impeccable high-precision and high-efficiency machining solutions. It is versatile, catering to the meticulous machining demands across a broad spectrum of industries including automotive, motorcycle parts, medical devices, household appliances, sanitary ware, and the military and aerospace sectors.
2. Product Features
(1) High-precision Machining
- Crafted with top-tier meehanite cast iron, the main castings are annealed to perfection, eradicating stress and securing long-term stability. This unwavering foundation supports unparalleled precision in machining.
- Employing imported precision roller guides and ultra-accurate screws, augmented by a double-tension assembly process, this tool remarkably minimizes thermal deformation while maintaining unsurpassed machining accuracy stability. With positioning accuracy at an impressive 0.004/300mm and repeatability accuracy at ±0.002/300mm, precision is a given.
(2) High-rigidity Structure
- Boasting a unique integral casting bed design with outstanding vibration absorption capabilities, this machine tool dramatically enhances rigidity, significantly reducing vibration during operation while maintaining superb machining accuracy stability.
- Featuring an ultra-wide steel base with a symmetrical support system, it effectively nullifies cutting stress. This enhances the machine's robustness, making it remarkably adept in handling heavy-duty cutting tasks with ease.
(3) High-speed and Efficient Spindle
- Featuring a high-strength imported spindle, this tool offers diverse speed settings tailored to various machining demands, reaching a top speed of 20000rpm/min. It's engineered to meet the rigorous high-speed cutting requirements across an array of materials, significantly boosting machining efficiency.
- The direct coupling spindle transmission method guarantees optimal power transmission efficiency and stability, reducing energy loss while ensuring a seamless and smooth machining experience.
(4) Advanced CNC System
- Equipped with the robust Mitsubishi/SYNTEC operating system, this machine tool offers cutting-edge computational power and extensive functional commands, facilitating complex part machining programming with ease. It is designed for user-friendliness, maintenance simplicity, and accommodates diverse programming styles and machining preferences.
- The CNC system is not only sophisticated but also versatile, supporting advanced machining functions such as tool radius and length compensation and helical interpolation. This enhances both precision and efficiency while providing an intuitive human-computer interaction interface for seamless operation and parameter configuration.
(5) Automated Machining Function
- With the option of an automatic material receiving hand, this tool achieves unmanned machining, elevating production efficiency while curtailing labor costs. Ideal for mass production settings, it ensures consistency and stability throughout the machining process.
- Featuring on-line technology with automated robots, the CNC system facilitates easy integration within automated production lines. It allows for flexible adjustments in the machining process and flow to meet evolving production demands, elevating production intelligence and adaptability.
3. Technical Parameters
| Items |
Parameters of ZD - 650T |
| Operating System |
Mitsubishi/SYNTEC |
| Worktable Surface Size |
700×420mm |
| Worktable Load Capacity |
300kg |
| Left - right Travel (X) |
620mm |
| Front - rear Travel (Y) |
420mm |
| Up - down Travel (Z) |
330mm |
| Spindle Taper (Specification/Installation Size) |
BT30 |
| Maximum Spindle Speed |
20000rpm/min |
| Spindle Transmission Method |
Direct - coupled |
| Distance from Spindle Center to Column Guide Rail |
480mm |
| Distance from Spindle End Face to Worktable Surface |
150 - 480mm |
| Guide Rail/Linear Rail Specification |
Linear Guide Rail |
| Spindle Motor Parameters (Power) |
5.5/7.5kw |
| X, Y, Z - axis Motor Parameters (Power) |
1.5, 1.5, 3kw |
| X, Y, Z - axis Rapid Traverse Speed |
48m/min |
| Positioning Accuracy |
0.004/300mm |
| Repeatability Accuracy |
±0.002/300mm |
| Net Weight of Machine Tool |
3.2T |
| Floor Area of Machine Tool (Length×Width×Height) |
2000×2000×2100mm |
(1) Operating System
Powered by Mitsubishi/SYNTEC, the system provides formidable control functions that assure precision and efficiency in machining.
(2) Worktable
- The worktable boasts a spacious surface size of 700*420mm, delivering ample space for workpieces to be machined.
- Capable of supporting up to 300kg, the worktable is engineered to accommodate various workpiece loads, fulfilling diverse machining requirements.
(3) Travel
- Boasting an impressive X-axis travel of 620mm, Y-axis travel of 420mm, and Z-axis travel of 330mm, this machine tool offers an expansive machining range. Its versatile capacity effortlessly accommodates workpieces of various sizes, catering to a diverse array of machining needs.
- Expertly designed for efficiency, the X, Y, and Z axes travel delivers comprehensive machining of intricate components. This well-considered design not only ensures exceptional machining accuracy but also maximizes operational efficiency.
(4) Spindle
- The BT30 main taper specification adheres to industry standards, ensuring seamless adaptability and stability. This design choice guarantees that both the spindle and tool operate with unmatched precision and reliability.
- With a maximum spindle speed of up to 20000rpm/min, this high-speed spindle facilitates rapid cutting processes. Elevate your production with superior surface finish quality and unparalleled efficiency.
- Utilizing direct coupling for spindle transmission, this method ensures efficient power delivery with minimal energy loss. Experience a seamlessly smooth spindle operation for optimal performance.
(5) Motor Parameters
- Featuring a spindle motor power range of 5.5/7.5kW, this tool adapts to a spectrum of machining needs, from light to heavy cutting, providing the perfect power output for each task.
- With motor parameters rated at 1.5kW for the X and Y axes and 3kW for the Z axis, experience rapid, precise movement across all axes. Achieve exceptional high-precision positioning and machining results every time.
(6) Rapid Traverse Speed
Achieve speeds of 48m/min across the X, Y, and Z axes. This swift movement capability significantly reduces machining auxiliary time, enhancing the overall productivity of your operations.
(7) Accuracy Index
- With a positioning accuracy of 0.004/300mm and repeatability accuracy of ±0.002/300mm, this machine guarantees precise dimensional accuracy and geometric tolerances, ensuring consistent product quality.
- Rigorous testing and optimization processes ensure that the accuracy index meets the high standards required by precision-driven industries such as aerospace and medical devices.
(8) Machine Tool Specifications
- Weighing approximately 3.2T, the machine tool features a compact footprint of 200020002100mm. Its sleek structure is tailored to fit seamlessly into various production environments, guaranteeing both stability and rigidity.
- The thoughtfully proportioned weight and dimensions simplify transport, installation, and setup processes, effectively minimizing costs and time expenditures for users.
4. Application Scenarios
(1) Automotive and Motorcycle Parts Industry
- Engineered to precision for automotive engine components, transmission gears, and motorcycle hubs, this tool ensures impeccable dimensional accuracy and geometric tolerances, thereby enhancing product assembly performance and longevity.
- Within high-volume automotive manufacturing, optional automation features boost production efficiency and trim costs, perfectly aligning with the industry's demands for large-scale, efficient production.
(2) Medical Device Industry
- Designed for precision in medical device manufacturing, it expertly crafts surgical instruments, implants, and equipment housings. High-precision machining delivers smooth surfaces and accurate dimensions, meeting rigorous quality and safety standards.
- Capable of machining intricate medical device parts with high-precision curved surfaces, it offers superior solutions to advance medical device technology, ensuring top-tier quality in the industry.
(3) Household Appliances and Sanitary Ware Industry
- In the dynamic household appliance sector, our High-Speed Spindle CNC Tool excels in machining compressor components for air conditioners, refrigerators, and crafting the inner drums of washing machines. With unparalleled efficiency, it significantly boosts production rates while cutting costs, empowering your products with a competitive edge in the bustling market landscape.
- Within the sanitary ware domain, our cutting-edge technology precisely sculpts faucets, valve cores, and various sanitary hardware fittings with utmost precision. This ensures impeccable sealing performance and exquisite appearance quality, consistently meeting consumer expectations for superior sanitary ware products that stand out in the marketplace.
(4) Military and Aerospace Industry
- Our state-of-the-art CNC tool meets the stringent demands of military-grade precision and reliability, essential for crafting complex missile components, aero-engine blades, and aerospace structural parts. Its unmatched precision and rigidity guarantee superior quality and performance in military products, fortifying national defense capabilities with cutting-edge technological support.
- Engineered for excellence, our machine tool adeptly handles intricate shapes and high-performance materials, evolving with the aerospace sector's escalating technical demands. This tool is pivotal in propelling aerospace advancements, marking a significant contribution to the industry's growth and innovation.
(5) Other Industries
- Our versatile machine finds extensive application across electronics, communications, and instrumentation industries, efficiently machining a variety of precision parts and structural elements. It facilitates high-precision, efficient production, catalyzing technological advancements and product innovation, driving these industries forward.
- With its unrivaled performance, the ZD-650T machine tool emerges as the quintessential choice for elevating production efficiency and product quality across diverse precision machining fields, setting new standards for excellence.
5. Company Advantages
(1) R & D and Innovation Capability
- Our company boasts a dedicated R & D team, investing heavily in technological research and innovation. By collaborating with leading scientific research institutions globally, we incorporate advanced technologies to consistently enhance product performance and technical standards, maintaining a competitive market edge.
- We prioritize customer feedback, skillfully adjusting our R & D trajectory to align with market demands. This approach allows us to introduce groundbreaking products and technologies, offering tailored solutions designed to meet the unique machining requirements of our diverse clientele.
(2) Quality Control System
- Our quality control system is meticulously designed, adhering to international standards at every stage, from raw material sourcing to production and post-sales service. Utilizing advanced testing equipment, we enforce rigorous testing protocols to ensure each machine tool surpasses high-quality benchmarks before leaving our facility.
- Our commitment to quality is validated by multiple national patents, ISO9001 certifications, and the esteemed EU CE qualification. Widely acclaimed in both domestic and international markets, our products deliver dependable quality assurance that users trust.
(3) After-sales Service Support
- Our professional after-sales service team is dedicated to delivering comprehensive technical support and timely service. From installation and training to repair, we swiftly address issues to ensure equipment operates seamlessly, minimizing downtime and safeguarding user investment.
- We conduct regular follow-ups and maintenance, proactively understanding equipment usage to offer enhancement suggestions and technical upgrades, extending service life and optimizing performance, thus fostering enduring partnerships with our valued clientele.
(4) Customization Service Capability
- Leveraging formidable customization capabilities, we design bespoke machine tool solutions tailored to specific user requirements and machining processes. From function configuration to structural design and process optimization, we fulfill diverse user needs, delivering precisely suited machining equipment for exceptional results.
- Embark on a seamless journey of customization with us, where your vision is our priority. Our commitment to excellence ensures continuous communication with clients, crafting bespoke solutions that exceed expectations. Enjoy our all-encompassing service, guiding you from intricate project planning to the effortless delivery and operation of your equipment. We diligently monitor the entire process to guarantee your project's success and satisfaction.
6. Purchase and Contact Information
(1) Purchase Process
- Consultation and Communication: Our dedicated sales team is at your service via phone, email, or online chat, ready to provide comprehensive product insights. Share your requirements and inquiries with us, and experience our unwavering commitment to serving you.
- Needs Assessment and Solution Customization: Tailoring to your precise machining needs, our expert technical team conducts a thorough assessment, crafting a custom machine tool solution. From selecting top-tier equipment to recommending optimal configurations and planning machining processes, we ensure your unique requirements are met.
- Contract Signing: Once we reach a consensus on product specifications, pricing, delivery timelines, after-sales service, and beyond, a formal contract is executed. This agreement safeguards the interests of both parties, reinforcing a foundation of trust and transparency.
- Production and Delivery: Upholding the contract's integrity, we coordinate production meticulously to guarantee timely delivery. Stay informed about every stage of production, with real-time updates on progress and quality, ensuring peace of mind throughout.
- Installation, Commissioning and Training: Upon delivery, our skilled technicians swiftly manage on-site installation and commissioning, ensuring seamless equipment operation. Benefit from comprehensive training and technical support, empowering users with proficient knowledge in equipment operation and maintenance.
(2) Contact Information
-
Marketing Service Center
Address: Jinping Street 58 - 1, High-tech Innovation and Entrepreneurship Center, Dalian Development Zone, Liaoning
Telephone: 0411 - 88703337, 19818983582
-
Machine Tool Manufacturing Center
Address: Liandong Road 16 - 63, Advanced Equipment Manufacturing Park, Dalian Development Zone, Liaoning
Dalian ZHIDECNC Technology Co., Ltd. eagerly anticipates partnering with you, as we collectively pave the way towards a luminous future in precision machining!
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