Machining Center ZD - V1160: Your Ultimate Precision Solution
Esteemed Client,
I am Kin from Dalian Zhide Numerical Control Technology Co., Ltd. As an esteemed professional in the CNC machine tool industry, we are committed to providing premium quality products and exceptional services. It is my privilege to introduce to you our remarkable product - the ZD - V1160 Machining Center.
1. Unveiling Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our esteemed company excels in the R&D, production, sales, and comprehensive after-sales service of CNC machine tools. Armed with a dedicated R&D team, state-of-the-art manufacturing facilities, and a stringent quality control regime, we proudly boast multiple credentials, including the ISO9001 international quality system certification and EU CE certification. Our products are acclaimed in both domestic and international arenas, significantly aiding numerous clients in enhancing their production efficiency and elevating product quality.
2. Comprehensive Features of the ZD - V1160 Machining Center
The ZD - V1160 is an exemplary high-performance machining center tailored to fulfill the multifaceted demands of contemporary manufacturing. It embodies impeccable stability, unmatched precision, and formidable processing prowess, positioning it as the quintessential choice across diverse sectors, including automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 Superior High - Strength Casting
The ZD - V1160's primary components, like the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Post annealing treatment to alleviate internal stress, these components boast superior vibration damping and enduring stability. This ensures minimal impact from cutting forces on machining accuracy and guarantees stability during high-speed, heavy-load operations.
3.2 Robust Rigid Structure
The machine's box-type structural design exudes high rigidity and strength. The broad guide rails and large-diameter ball screws facilitate seamless axis movement and precise positioning. With a symmetrically arranged support framework, the overall stability is further reinforced, enabling the machine to withstand substantial cutting forces without any deformation.
4. Enhanced Technical Specifications
4.1 Worktable Dynamics
- Size: The expansive 1200×600mm worktable accommodates a wide range of workpiece sizes, perfect for versatile machining tasks.
- Load Capacity: Capable of bearing up to 1000kg, it is ideal for large and heavy-duty workpiece processing.
- T - Slots: Equipped with strategically designed T-slots (refer to the product manual for specifics), these slots ensure seamless workpiece and fixture clamping, guaranteeing steadfast reliability during machining.
4.2 Axis Movement Capabilities
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With an X-axis travel of 1100mm, it offers extensive horizontal movement to accommodate long-sized workpiece processing requirements.
- Y - Axis Travel: The 610mm Y-axis travel provides ample space for effective front-to-back workpiece machining.
- Z - Axis Travel: A 610mm Z-axis travel caters to varying workpiece height machining needs with precision.
- Rapid Moving Speed: Boasting a rapid 36m/min speed across the X, Y, and Z axes, it significantly reduces non-cutting times, thereby amplifying production efficiency.
- Pinpoint Positioning Accuracy: With an impressive positioning accuracy of each axis at 0.004/300mm, and a repeat positioning accuracy of ±0.002/300mm, this machine ensures unparalleled precision. Such meticulous accuracy guarantees that each workpiece adheres to the most stringent machining standards.
4.3 Spindle
- Spindle Taper: The spindle features a versatile BT40/BT50 taper, allowing you to choose based on specific requirements. This design provides robust clamping force, ensuring exceptional tool stability during high-speed rotations.
- Spindle Speed: Boasting a spindle speed range of 8000/10000 rpm with both belt and direct-drive options, it adeptly adapts to varied machining processes and materials. For instance, higher speeds can enhance surface finish on aluminum alloys, while lower speeds maintain tool integrity and quality when cutting high-hardness alloy steel.
- Spindle Power: The spindle motor, offering a power range of 15/18.5KW, is engineered to support high-speed and heavy-duty cutting. This formidable power source efficiently handles diverse materials, including steel, cast iron, aluminum alloy, and non-metallic substrates.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 is outfitted with a capacious tool magazine (refer to the product manual for specifics), capable of housing multiple tools. This enables seamless automatic tool changes during machining, significantly reducing changeover time and boosting production efficiency.
- Tool Change Time: The tool change is executed with remarkable speed (detailed information available in the product manual), ensuring a fluid transition between various machining processes and minimizing operational downtime.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling, whether it's face, end, or contour milling, achieving high-precision results. With its rapid spindle and precise axis controls, it processes intricate shapes with smooth finishes that meet stringent dimensional accuracy. For instance, it can accurately sculpt mold cavities, upholding the highest mold quality standards.
5.2 Drilling
In drilling, this machine guarantees the perpendicularity and precision of holes. The high-torque spindle quickly drives bits through various materials, while precise axis positioning ensures hole alignment with design specs, crucial for multi-holed parts like engine blocks.
5.3 Tapping
The ZD-V1160 is adept in tapping, executing high-speed, precise threading that ensures premium thread quality and pitch consistency. From small to large diameters, it performs stable and reliable tapping operations.
6. Control System
Equipped with a state-of-the-art control system (choose between Mitsubishi or Fanuc based on preference), the ZD-V1160 boasts a user-friendly interface, intuitive programming, and rapid processing. It automates machining processes, enables real-time monitoring, and features error diagnostics and alarms for user convenience and maintenance ease.
7. Optional Accessories
To customize your processing capabilities, the ZD-V1160 offers a comprehensive array of optional accessories, including:
- Fourth-Axis Rotary Table: Elevate your machining capabilities with this versatile accessory, designed to broaden the machine's operational scope. Perfect for machining intricate curved surfaces and parts with multi-faceted processing needs. For instance, when crafting impellers, the fourth-axis rotary table works harmoniously with the X, Y, and Z axes to expertly handle the complex blade surfaces.
- Cooling and Lubrication Systems: Our diverse range of cooling and lubrication systems ensures seamless machine operation during critical machining processes. The high-pressure cooling system efficiently cools both the tool and the workpiece, enhancing workpiece surface quality and prolonging tool lifespan. Meanwhile, our automatic lubrication system guarantees the smooth motion of every moving component, significantly cutting down on wear, tear, and maintenance expenses.
- Tool Monitoring System: This cutting-edge system provides real-time monitoring of tool wear and breakage during machining. Upon detecting any tool malfunction, it promptly triggers an alarm, allowing operators to swiftly replace the tool and prevent processing errors and wastage of valuable workpieces.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production, we proudly offer an all-encompassing after-sales service framework:
- Installation and Commissioning: Our expert technical team delivers on-site installation and commissioning services, ensuring your machine is operational and ready for use at the earliest.
- Training: We offer comprehensive training for operators and maintenance personnel, enabling them to quickly acquire the necessary skills for efficient machine operation and upkeep.
- Warranty: Enjoy peace of mind with the ZD-V1160's [X]-month warranty period. Within this duration, any machine quality issues will be addressed with free repairs or part replacements.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to tackle your queries and resolve issues. We also offer remote technical support via the Internet for rapid assistance.
9. Conclusion
The ZD-V1160 machining center stands as a pinnacle of high-performance and reliability in machine tools. Its exceptional structural design, precision in machining, and stellar after-sales service make it an ideal choice to meet your manufacturing demands.
To ensure we deliver the most tailored machining solution, kindly send us the engineering drawings of your parts. This enables us to thoroughly analyze your specific needs and recommend the most suitable configurations and accessories for the ZD-V1160.
Should you have any questions or require further information, please do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate partnering with you and contributing to your business's greater success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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