High-Speed Servo Center with Dual-Spindle Precision and Stability

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-G500
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Zd-G500: Dual-Spindle and Dual-Channel Machining Center
• High-Speed and Stable Double-Servo Arm-T: Yes
• System: Adopt Customized Mitsubishi System.
• G500: Optional Four-Axis Turntable and Brake Tailstock.
• Advanced: Advanced Four-Axis Lead Screw, Equipped with Throu
• Widely Applied in Multiple Industries.: The Production of Parts in The Automotive Field, a
• Size: 2800×2800×2650mm
• Weight: 6800 Kg
• X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
• Spindle Motor Power: 11 Kw × 2
• System Configuration: Mitsubishi/New-Generation
• Guide Rail Type: Linear Guide Rail
• Cutting Feed: 0 - 10000 mm/Min
• Repeat Positioning Accuracy: 0.003mm
• Positioning Accuracy: 0.005mm
• Transport Package: Yes
• Specification: 2800*2800*2650
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Captivating Overview Manual of ZD - G500 Dual - Spindle Vertical Machining Center

I. Exquisite Product Overview

The ZD - G500 dual - spindle vertical machining center is a marvel of engineering excellence, meticulously crafted by the renowned Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art machine tool incorporates cutting-edge design concepts and manufacturing processes, boasting high precision, exceptional rigidity, and outstanding efficiency. It is designed to facilitate the mass production of intricate components and is extensively utilized in industries including automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.

II. Distinctive Product Features

(I) Unmatched Efficiency in Processing

1. Sophisticated Dual - Spindle Design
   • This machine is equipped with dual high-speed spindles, enabling the concurrent processing of two identical parts, significantly enhancing processing efficiency, dramatically reducing the production cycle, and catering to the demands of mass production.
2. Innovative Fast Tool Change System
   • The dual-servo tool arm-type tool magazine ensures a rapid and stable tool change speed. With a tool magazine capacity of 24 * 2 (dual-gripper tool magazine), it supports a maximum tool diameter (full tool) of 80mm, a maximum tool diameter (adjacent tool) of 160mm, a maximum tool weight of 8kg, and achieves an impressive tool change time of merely 1.6 seconds. This enables swift tool replacement and minimizes processing auxiliary time.

(II) Precision in High - Quality Processing

1. Cutting-edge Advanced Transmission System
   • The X/Y/Z1/Z2 axes incorporate linear guides, achieving a rapid traverse speed of 48m/min, with a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm. This guarantees high-precision positioning and motion control during processing.
2. Precision-Engineered High - Precision Spindle
   • Spindle 1 and spindle 2 can achieve speeds of 8000rpm (belt) / 12000rpm (direct drive) depending on the belt or direct drive mode. With a spindle taper of BT40, they ensure high-speed and high-precision cutting during processing.
3. Robust and Stable Structural Design
   • The machine's overall structural design is remarkable, crafted from high-quality materials, offering excellent rigidity and stability. It effectively reduces vibration and deformation during processing, ensuring the stability and precision of processing accuracy.

(III) Versatility and Adaptability

1. Innovative Multi - axis Linkage Machining
   • Paired with the bespoke Mitsubishi system, it supports dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock facilitate the multi-axis linkage machining of complex components, meeting diverse processing requirements.
2. Advanced Center Water - out and High - Pressure System
   • The four-axis lead screw is equipped with a center water-out and high-pressure system, which effectively cools the tool and workpiece during processing, ensuring the stability of processing accuracy. This system also aids in chip removal, enhancing the machining surface quality.

III. Detailed Technical Parameters

Items	Unit	ZD - G500
Workbench	mm	1000*460
T - slot (number  width  spacing)		3*18*140
Maximum load - bearing capacity	kg	600
Travel	mm	800/500/540/540
X/Y/Z1/Z2 - axis stroke		635
Distance from spindle center to column		90 - 630
Distance from spindle end face to workbench		500
Spindle 1	rpm	8000 (belt) / 12000 (direct - drive)
Spindle speed	-	BT40
Spindle 2	rpm	8000 (belt) / 12000 (direct - drive)
Spindle speed	-	BT40
Speed	m/min	48
X/Y/Z1/Z2 - axis rapid movement
Precision	mm	0.005
Positioning accuracy		0.003
Feed	mm/min	0 - 10000
Cutting feed	-	Linear guide rail
Automatic tool changer / ATC	T	24*2 (dual - arm tool changer)
Tool magazine capacity	mm	Φ80
Maximum tool diameter (full - load)	mm	Φ160
Maximum tool diameter (adjacent)	kg	8
Maximum tool weight	s	1.6
System	-	Mitsubishi / New - generation
System configuration	-	11*2
Spindle motor power	kW	2.0/2.0/3.0/3.0
X/Y/Z1/Z2 three - axis motor power	kg	6800
Machine tool weight	mm	2800*2800*2650

(I) Comprehensive Worktable

1. Optimal Working Size: 1000 * 460mm
2. Precision T - slot (Number × Width × Spacing): 3 * 18 * 140
3. Robust Maximum Load - bearing Capacity: 600kg

(II) Extensive Travel Capabilities

1. Versatile X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
2. Strategic Distance from Spindle Center to Column: 635mm
3. Optimal Distance from Spindle End Face to Worktable: 90 - 630mm
4. Relative Distance between Dual Spindles: 500mm

(III) Spindle

1. Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
2. Spindle Taper: BT40

(IV) Speed, Accuracy, and Feed

1. X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
2. Positioning Accuracy: 0.005mm
3. Repeat Positioning Accuracy: 0.003mm
4. Cutting Feed: 0 - 10000mm/min

(V) Automatic Tool Change System/ATC

1. Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
2. Maximum Tool Diameter (Full Tool): 80mm
3. Maximum Tool Diameter (Adjacent Tool): 160mm
4. Maximum Tool Weight: 8kg
5. Tool Change Time: 1.6 seconds

(VI) System Configuration

1. System: Mitsubishi/New Generation

(VII) Other Parameters

1. Spindle Motor Power: 11 * 2Kw
2. X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
3. Machine Weight: 6800kg
4. Machine Size: 2800 * 2800 * 2650mm

IV. Application Industries

1. Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
2. Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
3. Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
4. Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
5. Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.

V. Company Advantages

Dalian ZHIDECNC Technology Co., Ltd. stands as a visionary in the realm of CNC machine tools, seamlessly merging research and development, production, sales, and service into a cohesive powerhouse. The company, driven by an unwavering commitment to excellence and perfection, boasts formidable R&D capabilities, masterful manufacturing techniques, and a robust service infrastructure. Notably, Dalian ZHIDECNC has garnered numerous national patents and the prestigious ISO9001 international quality system certification, proudly holding the EU CE qualification certification. By fostering strategic technical collaborations with esteemed international machine tool manufacturers and engaging in synergistic partnerships with top-tier universities, the company innovatively blends production, education, and cutting-edge research.Our unwavering mission is to deliver state-of-the-art intelligent and unmanned solutions for CNC precision machine tools, ensuring the creation of unparalleled machine tool products that deliver maximum value to our esteemed users.

 Connect with us now to experience unparalleled customer service and support. 

Opt for the ZD - G500 dual - spindle vertical machining center to unlock a realm of high-performance, high-precision, and highly reliable processing capabilities. Experience the unparalleled, comprehensive, high-quality service that ZHIDECNC is renowned for. We warmly welcome inquiries and purchases from our valued overseas customers!