Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow

Product Details
Customization: Available
After-sales Service: Yes
Warranty: Yes

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  • Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
  • Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
  • Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
  • Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
  • Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
  • Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
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  • Overview
  • Product Description
  • Detailed Photos
Overview

Basic Info.

Model NO.
ZD-C36
Application
Metal
Process Usage
Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
Movement Method
Contour Control
Control Method
Closed-Loop Control
Numerical Control
CNC/MNC
Processing Precision
0.002mm
Performance Classification
High-End CNC Machine Tools
Certification
ISO 9001
Condition
New
The Spindle End/Radial Runout Accuracy
0.002mm
The Positioning Accuracy Reaches
0.003mm
Optional Fully Automatic Production Line
10 Machine Tools
CNC System Interface
A2-4
Tk Silk Cup Guide Rail
THK
Line Detection Device
Match
Tool Breakage Detection
Match
Automatic Loading and Unloading System
Flexible Combination
Maximum Processing Diameter of Bar Stock
34mm
Maximum Machining Diameter
200mm
Maximum Machining Length
120mm
Transport Package
Yes
Specification
1600*1700mm
Trademark
ZHIDECNC
Origin
China
Production Capacity
5, 000 Units Per Year

Product Description

Discover the Unmatched Product Advantages

Product Description
Detailed Photos

 

  • High-precision Processing Guarantee: Our integrally cast low-center-of-gravity bed serves as the cornerstone for stability, minimizing vibrations during intricate operations. With meticulous craftsmanship, the meticulously processed motion mechanism achieves impeccable component fitting accuracy. Our exclusive structure and advanced control techniques adeptly manage thermal displacement. Unparalleled in precision, our spindle end/radius runout accuracy is an astounding 0.002mm, with positioning accuracy reaching 0.003mm, effortlessly meeting the stringent demands of precision parts processing.
Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
  • Highly Automated Integration: Revolutionize your production line with our integrated feeding and loading/unloading manipulator, engineered for seamless automated operations, whether in mass production or small-batch multi-variety settings. Experience enhanced production efficiency and significantly reduced labor costs. Opt for our optional fully automated production line, which supports up to 10 sets of machine tools, empowering unmanned processing for a cost-effective and efficient manufacturing solution. One person can efficiently oversee multiple devices, transforming your operation into a powerhouse of productivity.
  • High Configuration and Stability: Our machine employs top-tier imported pneumatic components renowned for their reliability and stability. At its core is the Mitsubishi system from Japan, with controller choices like Mitsubishi EB0/M8D and a numerical control system interface of A2-4, providing unmatched computing speed and control accuracy. Further elevating its prowess, the TK wire cup guide rail and imported servo turret contribute to exceptional processing accuracy and machine rigidity.
  • Flexible Combination and Customization: Tailor your production setup with our adaptable automatic loading and unloading system, featuring options such as an automatic bar feeder. Enhance your operations with a range of optional functionalities, including automatic flipping, oil-water separation, online detection, and tool breakage detection. Customize your system to align with your unique process requirements, amplifying the versatility and adaptability of your equipment.
  • Full Protection and Stable Operation: Our machine boasts robust full-protection internal measures and a sheet metal outer cover, effectively isolating the processing area from external elements and preventing the splash of chips and coolant. Ensuring safe and dependable processing, it features an automatic lubrication system that regularly and precisely lubricates each moving part, minimizing wear and guaranteeing consistent, stable operation.

Application Fields

Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
  • Automotive Parts Processing: Engineered for the automotive industry, it excels in processing components such as engines, transmissions, and chassis parts, including shafts, discs, and gears. It meets the industry's high-precision and high-efficiency demands for part manufacturing.
  • Aerospace Parts Processing: Perfectly suited for the aerospace sector, our machine processes precision parts like aircraft engine blades, landing gear components, and aerospace pipes, ensuring unparalleled accuracy and part quality.
  • Electronic Equipment Parts Processing: Excel in producing small precision components for electronic devices, such as mobile phones and computers, including metal casings, connectors, and shafts. This meets the electronics industry's stringent requirements for high precision and superior surface quality.
  • Medical Device Parts Processing: Our machine is ideal for crafting precision parts in medical devices, including surgical instruments, implants, and medical casings, ensuring the utmost safety and reliability of medical equipment.

After-sales Service

  • Installation and Commissioning: Avail expert technicians who will meticulously install and calibrate your equipment on-site, ensuring flawless functionality and operational readiness.
  • Training Service: We provide comprehensive operational and maintenance training, empowering your operators with in-depth understanding for optimal use and prolonged equipment longevity.
  • Warranty Service: Enjoy our warranty service, offering free repairs or part replacements for any quality-related issues during the warranty period, ensuring peace of mind with your investment.
  • Maintenance Service: Develop an impeccable after-sales service network designed to swiftly address and resolve all user maintenance needs. Our commitment is to deliver rapid and highly efficient maintenance services, minimizing equipment downtime and maximizing operational efficiency.
  • Reliable Spare Parts Supply: Guarantee an abundant supply of authentic factory spare parts, providing users with prompt and precise replacement services. This ensures the seamless and uninterrupted functionality of your equipment, maintaining its peak operational performance.
Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
Automated Machining with Built-in Gantry Manipulator for Streamlined Workflow
Category Item Parameter
Model - ZD - C36
Machining Capacity Maximum machining diameter of bar stock 34mm
Maximum machining diameter 200mm/85 (with automatic loading and unloading)
Maximum machining length 120mm/70 (with automatic loading and unloading)
Controller Mitsubishi E80/M80 (optional)
CNC System Interface A2 - 4
Spindle motor 3.7/5.5KW
Spindle rotation speed 60 - 6000 rpm
Spindle Tool shank height 20mm
Workstation 8
Turret X - axis 145mm
Z - axis 145mm
Travel X - axis ball screw 3210
Z - axis ball screw 3210
Feed Machine body The turret is vertically arranged with the spindle, with an integrally - cast machine body
Protection High - quality full - protection internal and sheet - metal external covers
Machine Size Machine area 1600*1700mm
Machine height 2300mm
Machine weight 2400kg
Standard Accessories 1. Standard hydraulic chuck
-
2. Hydraulic rotary cylinder
-
3. 8 - station servo turret
-
4. Two boring tool holders
-
5. Eight tool - pressing blocks
-
6. Cooling pump and cooling water tank
-
7. Full - protection sheet - metal cover
-
8. Automatic lubrication system
-
9. Feeding manipulator and conveyor belt
10. High - pressure pump system
-
11. Oil - mist collection system
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Options 1. Automatic bar - feeding machine
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2. Automatic chip - removing machine
-
3. On - line inspection
-
4. Automatic turning - over
-
5. Tool - breakage detection
-
6. Oil - water separation
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