Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual - Spindle Vertical Machining Center, crafted by the visionary team at Dalian ZHIDECNC Technology Co., Ltd. This masterpiece of precision engineering represents the zenith of advanced machine tool technology, distinguished by its unmatched precision, formidable rigidity, and exceptional efficiency. Designed to revolutionize mass production of intricate components, it serves as an indispensable asset across a spectrum of industries such as the automotive industry, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems. Experience the future of manufacturing with a machine that epitomizes excellence.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Engineered with dual high-speed spindles, this machining marvel allows for the concurrent processing of two identical parts, exponentially enhancing processing efficiency. This groundbreaking capability significantly compresses production cycles, effortlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine is a paragon of tool change speed and stability. With a generous capacity of 24 * 2 tools, it supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Experience lightning-fast tool changes at a pace of just 1.6 seconds, minimizing downtime and maximizing auxiliary processing time efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Harnessing linear guides for the X/Y/Z1/Z2 axes, the machine achieves dazzling traverse speeds of up to 48m/min. Its positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm ensure precision positioning and impeccable motion control during every phase of processing.
- High-Precision Spindle
- The prowess of Spindle 1 and Spindle 2 is unrivaled, achieving speeds of 8000rpm (belt) and 12000rpm (direct drive), as per the drive mode. With a BT40 spindle taper, they deliver rapid, high-precision cutting at every stage of the machining process.
- Stable Structural Design
- Crafted with an unwavering commitment to excellence, the machine's structure incorporates premium materials that ensure exceptional rigidity and stability. This design minimizes vibrations and deformations during operations, thereby guaranteeing consistent accuracy and superior quality in production.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Equipped with a bespoke Mitsubishi system, the machine shines in dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock empower it to master multi-axis linkage machining for complex components, meeting a wide array of processing needs with finesse.
- Center Water-out and High-Pressure System
- The innovative four-axis lead screw integrates a center water-out and high-pressure system, ensuring effective cooling of both tool and workpiece during operations. This maintains stability in processing accuracy and promotes efficient chip removal, elevating the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm - Offering flexibility for various workpiece heights, enhancing operational versatility.
- Relative Distance between Dual Spindles: 500mm - Perfectly optimized for high-efficiency dual operations.
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive) - Ensures rapid and precise machining with adaptable speed options.
- Spindle Taper: BT40 - Industry-standard spindle taper for robust and stable performance.
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min - Swift axis traverse speeds for accelerated production cycles.
- Positioning Accuracy: 0.005mm - Precision engineering for impeccable accuracy in manufacturing.
- Repeat Positioning Accuracy: 0.003mm - Exceptional repeat accuracy ensuring consistent high-quality outputs.
- Cutting Feed: 0 - 10000mm/min - Broad range of cutting speeds to accommodate diverse machining requirements.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual-gripper tool magazine) - Large capacity for seamless tool transitions, enhancing productivity.
- Maximum Tool Diameter (Full Tool): 80mm - Capable of handling substantial tool sizes for versatile operations.
- Maximum Tool Diameter (Adjacent Tool): 160mm - Allows for flexibility in tool arrangement without compromising efficiency.
- Maximum Tool Weight: 8kg - Supports robust tooling options for demanding tasks.
- Tool Change Time: 1.6 seconds - Ultra-fast tool changes, minimizing downtime and boosting throughput.
(VI) System Configuration
- System: Mitsubishi/New Generation - Advanced control system for seamless integration and superior performance.
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw - Powerful spindle motor ensuring reliable and efficient operations.
- X/Y/Z1/Z2 Three-axis Motor Power: 2.0/2.0/3.0/3.0Kw - Optimized power distribution for balanced and smooth movements.
- Machine Weight: 6800kg - Solid construction enhancing stability and precision during machining.
- Machine Size: 2800 * 2800 * 2650mm - Compact yet spacious design for maximizing workspace efficiency.
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high-precision processing of automotive engine, transmission, and other parts, significantly enhancing production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery, ensuring their precision and structural integrity.
- Aerospace Field: Manufacture precision parts such as aero-engine blades and aerospace structural components, meeting the aerospace industry's stringent performance standards.
- Electronics Industry: Process components like housings and heat sinks of electronic devices to achieve high-precision and efficient production cycles.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies, ensuring precise functionality and superior sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. shines brightly as a symbol of unparalleled expertise in the CNC machine tool industry, seamlessly blending research & development, state-of-the-art production, strategic sales, and outstanding service into a harmonious endeavor. With an unwavering dedication to achieving excellence and perpetuating perfection, Dalian ZHIDECNC demonstrates formidable R&D capabilities, exceptional manufacturing prowess, and a steadfast service framework. The company proudly holds an impressive array of national patent certifications and the prestigious ISO9001 international quality certification, along with the coveted EU CE qualification. Through active engagements in collaborative technical research with esteemed international machine tool manufacturers and strategic partnerships with renowned universities, Dalian ZHIDECNC relentlessly pushes the boundaries of innovation, setting new benchmarks for the industry.With an unwavering passion for transforming the CNC precision machine tool landscape, Dalian ZHIDECNC is steadfastly committed to offering groundbreaking intelligent and unmanned technical solutions. Our unwavering focus remains on crafting superior machine tool products that not only deliver unmatched quality but also generate extraordinary value for our esteemed users, ensuring their success and satisfaction.
Contact Information: We invite you to reach out to us via Tel/WeChat at 19818983582 for personalized assistance and tailored inquiries. Our team is here to provide dedicated support and address all your needs with utmost care and professionalism.
Choose the ZD-G500 dual-spindle vertical machining center and step into a world of high-performance, precision-engineered, and dependable processing power. Experience the exceptional, high-quality service that Dalian ZHIDECNC is celebrated for. We extend a warm invitation for inquiries and purchases from our cherished international clientele, ensuring you receive the excellence you deserve!
Audited Supplier 
){kind=link}