Reliable Automated Machining with Built-in Gantry Manipulator for Quality

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the Unmatched Benefits

Product Description

Detailed Photos

 

• Precision Engineering Excellence: Our integrally cast, low-center-of-gravity bed forms an impeccable foundation, minimizing vibrations and ensuring stability during machining operations. The meticulously processed and assembled motion mechanisms deliver impeccable fitting accuracy for every component. Our innovative structural design and control methodologies adeptly manage thermal shifts, ensuring peak performance. With spindle end/radius runout precision of 0.002mm and positioning accuracy hitting 0.003mm, we meet and exceed the stringent demands of precision component manufacturing.

• Seamless Automation and Integration: Featuring an integrated feeding and loading/unloading manipulator, our system transforms operations for both mass production and small-batch, multi-variety processing, yielding remarkable boosts in production efficiency and significant reductions in labor costs. Opt for our fully automated production line, capable of supporting up to 10 machine tool groupings for true unmanned processing. Empower a single operator to oversee multiple devices, maximizing productivity while slashing expenses.
• Superior Configuration and Robust Stability: Our selection of top-tier imported pneumatic components ensures unparalleled quality and steadfast performance. The esteemed Mitsubishi system from Japan, with controllers like the Mitsubishi EB0/M8D, offers a numerical control system interface of A2-4, delivering exceptional computation speeds and precision control. The inclusion of the TK wire cup guide rail and imported servo turret significantly elevates processing accuracy and machine tool rigidity.
• Versatile Customization and Flexibility: Adapt your operations with our flexible automatic loading and unloading system configurations, such as the automatic bar feeder. We provide a range of optional functionalities including automatic flipping, oil-water separation, online detection, and tool breakage detection. Tailor these features to your specific process requirements to enhance your equipment's versatility and adaptability.
• Comprehensive Protection and Steadfast Operation: Our machine boasts high-grade full-protection internal safeguards paired with a robust sheet metal outer cover, isolating the processing area to prevent chips and coolant splatter. Experience safe and reliable machining, augmented by an automatic lubrication system that ensures precise, scheduled lubrication of all moving parts, minimizing wear and ensuring steady machine tool operation.

Diverse Application Domains

• Automotive Component Fabrication: Perfect for crafting automotive parts, including engines, transmissions, and chassis components like shafts, discs, and gears. Our solution addresses the automotive industry's demands for high-precision and high-efficiency component manufacturing.
• Aerospace Component Manufacture: Ideal for producing precision parts within the aerospace sector, such as aircraft engine blades, landing gear components, and aerospace piping, ensuring unmatched part accuracy and quality.
• Precision Electronics Fabrication: Capable of processing small precision components in electronic devices, including metal casings, connectors, and shafts for mobile phones and computers, meeting the electronics industry's stringent requirements for precision and surface quality.
• Medical Device Component Production: Utilize our technology for creating various precision medical device components, such as surgical instruments, implants, and casings, ensuring the utmost safety and reliability of medical equipment.

Comprehensive After-sales Support

• Expert Installation and Commissioning: Our skilled technicians provide on-site equipment installation and commissioning, guaranteeing optimal equipment functionality and seamless operation.
• Comprehensive Training Services: We offer extensive operator and maintenance training, empowering users with the knowledge to maximize operational efficiency and equipment longevity.
• Inclusive Warranty Coverage: Enjoy a designated warranty period, during which we provide complimentary repairs or part replacements for any defects attributed to equipment quality issues.
• Dependable Maintenance Solutions: Cultivate an impeccable after-sales service network that seamlessly addresses user maintenance needs with speed and precision. Deliver swift and efficient maintenance services to significantly minimize equipment downtime, ensuring uninterrupted production flow.
• Spare Parts Supply: Guarantee a robust and plentiful supply of genuine factory spare parts. Offer users timely and precise spare parts replacement services to maintain optimal equipment functionality and ensure seamless operation.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -