ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the rapidly evolving world of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a transformative force, setting unprecedented standards in precision, automation, and performance. This cutting-edge machine tool is meticulously engineered to satisfy the diverse and demanding requirements of industries that demand top-tier machining quality with unparalleled efficiency.
1. Key Features
1.1 Exceptional Precision
- Our lathe is uniquely designed with an integrally cast high-rigidity, low-center-of-gravity bed to ensure unshakeable stability during machining. With spindle end/radial runout precision at a remarkable 0.002mm, and positioning accuracy reaching 0.003mm, this level of precision is a testament to its ability to consistently deliver parts that comply with the most exacting quality standards, making it ideal for critical applications where precision is paramount.
1.2 Advanced Automation
- Featuring an avant-garde material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, enabling effortless processing of large or small batches of workpieces, regardless of complexity. It offers an option for a fully automated production line, supporting up to 10 machines. The automatic chip conveyor and customizable material storage bins further amplify its automation prowess, minimizing human involvement while maximizing productivity.
1.3 High-Quality Components
- This machine is built with premier imported pneumatic components and a Mitsubishi control system. The TK wire cup guide rail and imported servo turret ensure smooth, precise motion. An online inspection device is available to facilitate real-time process monitoring, preventing batch defects and allowing immediate corrective measures to uphold consistent quality outputs.
1.4 Flexible Configuration
- The ZD - C36 is ingeniously adaptable, offering compatibility with an automatic bar feeder to refine material handling efficiency. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be incorporated to suit specific production demands. This versatility makes the lathe a perfect fit for a multitude of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- The lathe can process bar stock with a maximum diameter of 34mm. For automated operations, the maximum machining diameter reaches 200mm (85mm with automation), and the maximum machining length is 120mm (70mm with automation), delivering exceptional capacity to handle a variety of machining tasks.
2.2 Spindle Specifications
- Designed for robust performance, the spindle motor delivers power outputs of 3.7/5.5KW with rotational speeds from 60 to 6000 RPM, ensuring high torque and smooth operations for effective material removal.
2.3 Axis Movements
- The X-axis and Z-axis feature a travel distance of 145mm each, with 3210 size ball screws that guarantee precise, repeatable positioning. The tool height is calibrated at 20mm, and the bed structure is optimized for ultimate rigidity and stability.
2.4 Machine Dimensions and Weight
- The machine's compact yet sturdy design occupies 1600 x 1700mm area, stands 2300mm tall, and weighs about 2400kg, making it a robust choice for diverse machining environments.
2.5 Standard and Optional Attachments
- Standard features include a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, cooling system with integrated water tank, full protective enclosure, automatic lubrication system, material handling robot with conveyor belt, high-pressure pump system, and oil mist collection system. Optional add-ons like an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms further enhance the machine's capabilities.
3. Applications
The remarkable ZD - C36 Automated CNC Lathe unveils a world of possibilities with its vast applications spanning across diverse industries, including but certainly not limited to:
3.1 Automotive and Motorcycle Components
- In the highly demanding automotive and motorcycle sectors, precision is paramount. The ZD - C36 excels in machining intricately complex engine parts, transmission components, and chassis elements with flawless precision. It is the go-to solution for producing superior-quality components that satisfy stringent performance and safety standards, ensuring top-notch reliability and durability.
3.2 Pneumatic and Hydraulic Systems
- When it comes to manufacturing pneumatic and hydraulic cylinders, valves, and fittings, the ZD - C36 rises to the occasion. Its precision engineering and automation prowess guarantee unwavering quality and meticulous dimensional accuracy, vital for the flawless operation of these systems. These components are integral to a variety of sectors, including industrial machinery, automation, and transportation.
3.3 Home Appliances and Sanitary Ware
- Crafting components for home appliances such as washing machines, refrigerators, and air conditioners, alongside sanitary ware items like faucets and showerheads, demands remarkable precision. The ZD - C36 delivers just that, achieving superior surface finishes that augment both the quality and visual appeal of the end products.
3.4 Medical Devices
- In the realm of medicine, producing surgical instruments, implants, and diagnostic tools calls for unmatched precision and quality. The ZD - C36, with its state-of-the-art features and steadfast performance, is expertly crafted for machining these vital medical components, ensuring patient safety and enhancing the success of medical procedures across the board.
4. Advantages
4.1 Enhanced Productivity
- Harness the power of high-speed machining, seamless automated material handling, and cutting-edge real-time inspection with the ZD - C36. This machine revolutionizes productivity, allowing continuous and efficient production runs. Swift transitions between varying workpiece geometries and batch sizes further optimize efficiency, slashing cycle times and boosting output.
4.2 Uncompromised Quality
- The ZD - C36 sets a benchmark in precision machining, backed by integrated quality control systems that guarantee each part meets or surpasses rigorous standards. This minimizes rework and scrap, solidifying the reputation of manufacturers who depend on this machine for outstanding production quality.
4.3 Cost-Effectiveness
- By curtailing human error, slashing material waste, and enhancing production efficiency, the ZD - C36 delivers considerable long-term cost savings. The initial investment in this cutting-edge machine is swiftly recouped, thanks to the significant boosts in productivity and quality it instigates in the manufacturing process.
4.4 Ease of Use and Integration
- Designed with intuitive simplicity, the machine's Mitsubishi control system offers an easy-to-navigate interface for programming and operation, empowering operators to master its functions swiftly. Its modular design and compatibility with various automation peripherals ensure seamless integration into existing production lines, making the ZD - C36 a versatile asset in any manufacturing setting.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a monumental breakthrough in precision machining technology. Its remarkable blend of cutting-edge features, trustworthiness, and versatility across various applications establishes it as a priceless asset for manufacturers aiming to maintain a competitive edge in today's ever-evolving industrial environment. Whether the need is for large-scale production or the crafting of intricate, precision components, the ZD - C36 emerges as the premier choice for attaining unparalleled excellence in machining operations.
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