ZD-65GY Machining Center: The Pinnacle of High-Performance Machining Excellence
The ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd. is a cutting-edge machine tool that masterfully integrates state-of-the-art technology with precision craftsmanship. This powerhouse delivers unparalleled efficiency and exceptional accuracy, catering to the intricate processing needs across a myriad of industries.
Unmatched Machining Capabilities for Superior Performance
- Generous Workspace and Outstanding Load Capacity: Boasting a worktable size of 700×420mm, this robust table supports loads of up to 400kg, effortlessly accommodating a range of medium-sized workpieces. Whether tackling mechanical parts or structural and disc components of notable weight and size, this worktable ensures steadfast support for milling, drilling, and diverse machining operations.
- Versatile Stroke Range to Fulfill Varied Machining Demands: With a remarkable X-axis stroke of 620mm, Y-axis stroke of 420mm, and Z-axis stroke of 330mm, this machine tool is engineered to adeptly handle complex-shaped components. Perfect for mold machining, the versatile strokes allow for precise cutter movement in all directions, ensuring impeccable precision when dealing with deep cavities, multi-angled contours, and strategically positioned holes.
Exceptional Machining Accuracy for Precision Tasks
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Precision Spindle System: The Guardian of Machining Accuracy: Outfitted with a BT30 spindle spinning at a phenomenal 18,000rpm, this machine utilizes direct drive technology to drastically reduce transmission errors and maintain exceptional spindle precision at high speeds. The high-precision spindle enhances cutting accuracy, producing machined parts with exquisite surface finishes and stringent dimensional accuracy. Especially crucial for precision components like shaft journals and disc end faces, this system achieves minute dimensional and positional tolerances with ease.
- High-Precision Axis System with Superior Positioning Prowess: The X, Y, and Z axes are equipped with high-precision ball screws and linear guides, benefiting from cutting-edge assembly techniques that deliver positioning accuracy of up to 0.005mm. When crafting parts that demand extreme positional precision, such as circuit board mounting holes, this machine ensures absolute control of cutter placement. Its exceptional repeat positioning accuracy guarantees remarkable consistency, even in repetitive operations of identical parts or processes.
Next-Gen CNC System for Enhanced Machining
- Dynamic CNC System Powers Efficient Production: Leveraging the renowned Mitsubishi/Syntec CNC systems known for their formidable computing capabilities and extensive functions, this machine offers an intuitive interface for effortless programming and control. The CNC system supports advanced functionalities like high-speed and high-precision machining, cutter radius compensation, and 3D cutter compensation. Ideal for crafting complex geometries such as automotive and aerospace components, this system expertly calculates cutter paths and optimizes processes, significantly boosting efficiency while safeguarding precision.
Robust and Reliable Machine Tool Framework
- Premium Castings and Superior Treatment for Enduring Stability: Constructed with premium castings that undergo aging processes to mitigate internal stress, this machine tool's structure delivers uncompromising rigidity and stability. This fortitude prevents deformation during extended operation, ensuring enduring accuracy and reliability. In scenarios of mass production, the steadfast casting structure guarantees that precision remains uncompromised, even during prolonged and demanding usage.
- Ingeniously Crafted Layout and Reinforcement Design Elevate Performance to New Heights: The ZD-65GY boasts a meticulously engineered overall structure layout, ensuring that each component is seamlessly integrated for superior functionality. Key areas, such as the column and bed, feature a sophisticated design of reinforcing ribs, significantly enhancing the machine's rigidity and minimizing vibration during machining operations. Furthermore, the intelligently devised heat dissipation channel proficiently mitigates thermal deformation impacts, thereby preserving machining precision and guaranteeing stable performance across diverse working conditions.
Versatile Configuration Choices Tailored to Your Needs
- Comprehensive Tool System Accommodates a Wide Array of Machining Processes: The versatile adaptability of the machine tool to the BT30 tool system empowers users to select from an extensive range of tools, including milling cutters, drills, taps, among others, based on specific machining requirements. This versatility enables the ZD-65GY to proficiently execute an array of machining processes, such as face milling, contour milling, drilling, and tapping, thereby catering to the diverse machining demands of various industries and components. For instance, when handling parts crafted from distinct materials and configurations, the flexibility in tool selection ensures efficient and precise machining outcomes.
- Enhanced Production Efficiency with Optional Automation Configurations: A suite of automation options, such as automated loading and unloading equipment and an automatic tool changer, are available to significantly boost production efficiency. In mass production settings, the seamless integration between the machine tool and automation equipment drastically enhances operational efficiency while minimizing labor expenses. The automatic tool changer further elevates the machining process's automation level, curtailing auxiliary machining time and thereby optimizing overall machining productivity.
Unwavering Quality Assurance with Rigorous Standards
- Comprehensive Quality Inspection Process Guarantees Excellence: Throughout the production journey of the ZD-65GY, Dalian Zhide CNC Technology Co., Ltd. implements a meticulously stringent quality inspection regime. From the meticulous evaluation and selection of raw materials, to precision inspections during parts processing, followed by an all-encompassing performance assessment post-assembly, every phase undergoes scrupulous quality scrutiny. For instance, post-spindle assembly, rigorous dynamic balance evaluation and precision testing are conducted to ensure the spindle's quality and performance align with the highest standards.
- Robust After-Sales Service System Assures Continued User Satisfaction: A dedicated and professional after-sales service team stands ready to deliver comprehensive technical support and service to users. During equipment installation and commissioning, service personnel provide on-site guidance, ensuring accurate installation and operation. Additionally, operation training equips users with crucial operational and maintenance insights. The after-sales team is poised to swiftly address any maintenance requirements, delivering prompt service solutions to maintain uninterrupted production for users. Moreover, the company conducts regular user visits to gather feedback, driving continuous enhancements in product and service quality.
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