Precision Automated Machining Featuring Built-in Gantry Manipulator Technology

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Unleashing the Power of Precision Automated Machining with Built-in Gantry Manipulator Technology by Dalian Zhide CNC Technology Co., Ltd

Product Description

Detailed Photos

 

• High-Precision Processing Guarantee: The integrally cast low-center-of-gravity bed serves as a robust foundation, significantly minimizing vibrations during operations. The meticulously crafted and assembled motion mechanism ensures each component fits with exceptional precision. With an innovative structure and advanced control techniques, thermal displacement is expertly managed. The spindle end and radius runout accuracy achieve an astounding 0.002mm, while the positioning accuracy is a remarkable 0.003mm, easily satisfying the stringent demands of precision parts processing.

• Highly Automated Integration: The state-of-the-art integrated feeding and loading/unloading manipulator facilitates seamless automated operations, perfectly suited for both mass production and small-batch, multi-variety processing. This dramatically boosts production efficiency while significantly cutting labor costs. An optional fully automated production line can manage up to 10 sets of machine tools in a group, ushering in a new era of unmanned processing. One person can effortlessly oversee multiple devices, making it an indispensable asset for cost reduction and efficiency maximization.
• High Configuration and Stability: The use of premium imported pneumatic components guarantees exceptional quality and reliable performance. Featuring the prestigious Mitsubishi system from Japan, the controller options include Mitsubishi EB0/M8D, with a numerical control system interface A2-4, ensuring superior computational speed and precision control. The inclusion of the TK wire cup guide rail and imported servo turret enhances both processing accuracy and machine tool rigidity.
• Flexible Combination and Customization: Tailor the automatic loading and unloading system to meet your production demands, including options like an automatic bar feeder. Additionally, multiple optional features such as automatic flipping, oil-water separation, online detection, and tool breakage detection are available, adaptable to specific process requirements, enhancing the equipment's versatility and adaptability.
• Full Protection and Stable Operation: Equipped with first-class full-protection internal shielding and a robust sheet metal outer cover, it efficiently isolates the processing area, preventing chips and coolant splashes, thus guaranteeing safe and trustworthy operations. The machine tool's automatic lubrication system ensures regular, precise lubrication of all moving parts, reducing wear and ensuring the machine's stable, dependable operation.

Application Fields

• Automotive Parts Processing: Perfect for processing a variety of automotive parts including engine, transmission, and chassis components like shafts, discs, and gears, meeting the automotive industry's demanding standards for high precision and efficiency.
• Aerospace Parts Processing: Ideally suited for crafting precision parts in the aerospace sector, such as aircraft engine blades, landing gear components, and aerospace pipes, delivering unparalleled accuracy and quality.
• Electronic Equipment Parts Processing: Expertly processes small precision components in electronic equipment, including metal casings, connectors, and shafts for mobile phones and computers, aligning with the electronics industry's critical requirements for precision and surface quality.
• Medical Device Parts Processing: Perfect for manufacturing a wide array of precision parts in medical devices, such as surgical tools, implants, and device casings, ensuring the utmost safety and reliability for medical applications.

After-Sales Service

• Installation and Commissioning: Our expert technicians provide on-site installation and commissioning to ensure seamless operation from day one, setting the stage for long-term success.
• Training Service: Comprehensive training sessions equip users with essential operational and maintenance skills, maximizing equipment efficiency and lifespan.
• Warranty Service: Enjoy peace of mind with our warranty service, covering equipment quality-related failures with free repairs or parts replacement during the warranty period.
• Maintenance Service: Develop an impeccable after-sales service network that swiftly addresses user maintenance requirements. Deliver prompt and highly efficient maintenance solutions to significantly minimize equipment downtime, ensuring seamless operations.
• Spare parts supply: Guarantee an abundant supply of genuine factory spare parts. Offer users prompt and precise spare parts replacement services to ensure the continued optimal performance and reliability of the equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -