Automated Machining with Built-in Gantry Manipulator for High Performance

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Elevate your operational efficiency with our cutting-edge solutions, meticulously designed for unparalleled performance and precision. Discover the transformative power of our advanced technology, engineered to surpass expectations and deliver exceptional results.

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience exceptional precision with our integrally cast low-center-of-gravity bed, delivering unmatched stability and minimizing vibrations during machining. Our meticulously crafted motion mechanism ensures impeccable component alignment, while our advanced structure and control method effectively mitigate thermal displacement. Achieve spindle end/radius runout accuracy of an impressive 0.002mm and positioning precision of 0.003mm, perfectly suited to meet the exacting demands of precision parts processing.

• Highly automated integration: Revolutionize your production line with our fully integrated feeding and loading/unloading manipulator, designed for seamless automation in both mass and small-batch multi-variety productions. Witness a dramatic boost in production efficiency and a significant reduction in labor costs. For ultimate autonomy, opt for our fully automated production line capable of supporting up to 10 machine tool groupings, enabling truly unmanned processing. Manage multiple devices effortlessly with just one operator-a powerful ally in cutting costs and enhancing productivity.
• High configuration and stability: Our machine tools boast premium imported pneumatic components, guaranteeing reliability and consistent performance. The robust Mitsubishi system from Japan, offering the choice of Mitsubishi EB0/M8D controllers, ensures lightning-fast computing speed and unmatched control accuracy. With the TK wire cup guide rail and imported servo turret, your processing precision and machine rigidity are taken to new heights.
• Flexible combination and customization: Tailor your production line to perfection with our adaptable automatic loading and unloading systems, including options like the automatic bar feeder. Explore a range of optional features such as automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to fit your specific processing needs. Enhance your equipment's versatility and adaptability to suit a wide array of manufacturing demands.
• Full protection and stable operation: Safeguard your operations with our top-tier full-protection internal features and sheet metal outer cover, ensuring the processing area remains uncontaminated by chips and coolant splashes. Our automatic lubrication system diligently maintains each moving part, reducing wear and securing superior machine stability for uninterrupted performance.

Application Fields

• Automotive parts processing: Perfectly suited for manufacturing automotive components like engines, transmissions, and chassis parts, including shafts, discs, and gears. Our solution meets the automotive industry's stringent requirements for high precision and efficiency in parts processing.
• Aerospace parts processing: Specially engineered for the aerospace sector, our technology processes intricate parts such as aircraft engine blades, landing gear components, and aerospace pipes, guaranteeing impeccable accuracy and quality in parts fabrication.
• Electronic equipment parts processing: Ideal for crafting small precision components in electronic devices, including mobile phones and computers. Process metal casings, connectors, and shafts with precision, fulfilling the electronics industry's exacting standards for high-quality and precision parts.
• Medical device parts processing: Designed for the medical field, our machinery excels in producing precision parts such as surgical instruments, implants, and medical device casings, upholding the utmost standards of safety and reliability essential for medical devices.

After-sales Service

• Installation and commissioning: Benefit from our expert technicians' on-site installation and commissioning services, ensuring your equipment operates flawlessly from day one.
• Training service: Gain comprehensive training in both operation and maintenance for your team, ensuring operators master equipment handling while maximizing operational efficiency and equipment longevity.
• Warranty service: Enjoy peace of mind with our equipment warranty service period, offering complimentary repairs or part replacements for any defects due to equipment quality issues during the warranty tenure.
• Maintenance service: Develop a comprehensive and flawless after-sales service network that promptly addresses and fulfills user maintenance requirements. Deliver swift and efficient maintenance solutions to significantly minimize equipment downtime, ensuring the seamless operation of your machinery.
• Spare Parts Supply: Guarantee an ample stock of genuine factory spare parts. Deliver prompt and precise spare parts replacement services, ensuring the continuous and optimal functioning of your equipment with minimal interruptions.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -