Product ZD-G500: Attributes and Detailed Descriptions
Product Description
Detailed Photos
- Dual-Spindle and Dual-Channel Machining Center
- This state-of-the-art machining marvel is crafted with dual spindles and dual channels, allowing for the simultaneous machining of two workpieces. This exclusive feature dramatically elevates production efficiency, positioning it as the ultimate choice for high-volume manufacturing environments. The harmonious operation of both spindles ensures a seamless workflow, drastically reducing overall production time while amplifying output.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Engineered with precision, this machine boasts a cutting-edge dual-servo tool arm magazine, renowned for its rapid and dependable tool change capabilities. Designed to minimize downtime, it ensures seamless and efficient machining operations. Boasting a capacity of 24×2 (dual manipulator magazine), it offers generous storage for an extensive array of tools, allowing swift access to various tools necessary for diverse machining processes. This feature significantly boosts flexibility and productivity, making it an indispensable asset to your operations.
- Precision-Engineered with Customized Mitsubishi System
- Introducing the ZD-G500, a marvel precision-engineered with a customized Mitsubishi system, enabling dual 2-axis bidirectional processing. This system is lauded for its exceptional high-precision motion control, ensuring meticulous and stable machining of intricate components. With an intuitive programming interface and user-friendly operation, it simplifies the setup and execution of machining tasks for operators. Moreover, its reliability, coupled with advanced diagnostic capabilities, significantly reduces maintenance requirements and amplifies uptime, establishing a benchmark for efficiency and reliability.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Enhance the versatility of your operations with the option to equip the machine with a four-axis rotary table and brake tailstock. This expansion is pivotal for processing complex parts, as the four-axis rotary table facilitates multi-angle machining, allowing the creation of intricate geometries with unparalleled precision. The brake tailstock delivers robust and stable support during machining, particularly for lengthy or slender workpieces. This combination is essential for sectors like aerospace and automotive that demand complex, high-precision components, setting new standards in manufacturing excellence.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- Revolutionize your machining processes with an advanced four-axis lead screw integrated with a central water outlet and a high-pressure system. This innovation ensures optimal tool and workpiece cooling during machining, minimizing thermal deformation to maintain consistent accuracy. The high-pressure water jet acts as an effective chip flushing mechanism, keeping the machining area pristine and preventing chip buildup. This not only enhances the quality of machined surfaces but also prolongs tool life and minimizes the risk of tool breakage, optimizing operational efficiency.
- Wide Range of Applications in Multiple Industries
- The versatile ZD-G500 proves to be an indispensable asset across a multitude of industries. In the automotive realm, it excels in producing engine components, transmission parts, and chassis components with remarkable precision and efficiency. In the aerospace sector, it adeptly handles the machining of crucial components like turbine blades and structural parts, meeting the highest quality and performance standards. In electronics, it precisely fabricates small, intricate parts for electronic devices. Additionally, it is tailor-made for the production of parts in construction machinery, pneumatic and hydraulic systems, and other manufacturing sectors, delivering reliable, high-quality machining solutions for a broad range of applications.
The ZD-G500 dual-spindle vertical machining center is a paragon of cutting-edge technology and versatile configurations, providing a comprehensive solution for mass production across multiple industries. Its state-of-the-art features and dependable performance make it the go-to choice for manufacturers striving to boost productivity and product quality in today's fiercely competitive global market.
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